Quality Engineer - Intern
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Key skills for this role
About the Role
Unilever is seeking a Quality Engineer Intern to support operational quality management in manufacturing, including digitalization and continuous improvement. Requires an engineering degree (preferably Mechanical or Chemical), knowledge of SPC and six sigma, and fluency in Arabic and English.
Key Skills for This Role
Responsibilities
- Develop, lead, and drive optimization and Kaizen related to top plant and quality losses
- Maintain, develop, and use operational knowledge of various Digital support systems used for Quality applications
- Define Statistical Process Control methods for use in setting targets and limits for operational areas
- Manage and ensure compliance with the quality management system through communication, training, and internal/external audits
- Lead data collection, analysis, and assignment to standard Quality loss trees in support of operational KPIs reporting
- Utilize SAP QM and Unilever specifications including SAP PLM & ECC and supports verification of use for quality purposes
- Track and trend consumer complaint data to ensure focused improvement within gaps
- Interpret, apply, and enforce all company policies, programs, regulations, and safety/Environmental rules
- Lead the improvement in packaging materials, reduction of E incidents and Quality downtimes in production lines
- Ensure that all the making and packing areas comply with Good Manufacturing Practice (GMP) and HACCP requirements
- Identify and develop Quality gate controls at every critical stage of receiving, processing, storage, transferring, filling, packaging, and dispatch operations
- Ensure that Quality related projects are being executed on time by following up with project owners
Requirements
- Engineering Course, preferably Mechanical and Chemical
- Must have a logical and methodical approach on work
- Fluent in spoken and written Arabic and English
- Good knowledge of UMS, SPC, six sigma
- Good analytical skills along with computer understanding
- Team player, good in communication, ability to provide training
Full Job Posting
Job Purpose
- This role will be responsible for Operational Quality which includes On line Quality management of manufacturing processes, from material handling to batch making as well as Finished Good Quality Assurance ensuring dispatch of 100% consumer acceptable quality products (CRQS/PQS approach) from the fa
- With key accountability in executing Digitalization and Quality support to UMS (continuous improvement).
- You’ll be part of a team that believes in doing work that matters — for people and the planet.
Key Responsibilities
- To develop, lead, and drive optimization and Kaizen related to top plant and quality losses.
- To maintain, develop, and use operational knowledge of various Digital support systems used for Quality applications.
- To define Statistical Process Control methods for use in setting targets and limits for operational areas. Supports innovation funnel activities within the supply chain.
- To manage and ensure compliance with the quality management system through communication, training, and internal/external audits at all levels.
- To lead data collection, analysis, and assignment to standard Quality loss trees in support of operational KPIs reporting.
- To utilize SAP QM and Unilever specifications including SAP PLM & ECC and supports verification of use for quality purposes.
- To track and trend consumer complaint data to ensure focused improvement within gaps.
- To interpret, apply, and enforce all company policies, programs, regulations, and safety/Environmental rules, report and communicating results, issues, and improvements to relevant stakeholders.
- To lead the improvement in packaging materials, reduction of E incidents and Quality downtimes in production lines.
- To ensure that all the making and packing areas comply with the Good Manufacturing Practice (GMP) and HACCP requirements.
- To identify and develop Quality gate controls (Q points / CCPs, etc.,) at every critical stage of receiving, processing, storage, transferring, filling, packaging, and dispatch operations of Material & Finished Goods in the factory along with manufacturing and logistics teams.
- To ensure that Quality related projects are being executed on time by following up with project owners.
Instrumentation And Analytical Support
- To implement and verify site calibration and maintenance program for inspection, measuring and testing equipment. Coordinate performance of lab equipment capability studies.
- To develop fool proof processes and procedures to eliminate Quality related defects in production lines and process making areas
- Implement SPC (Six sigma approach), Product/Process parameter, PFMEA in making and finishing areas, identifying, recording and eliminating sporadic & chronic losses from the processes
- To lead the digitalization in QA Department.
UMS Support
- To Co lead Quality Pillar activities in UMS and provide additional technical expertise to the factory for trouble shooting quality issues.
- To facilitate UMS activities with QM members coordinating with PEs and Technical teams to ensure implementation of Quality Maintenance on Finishing Lines & Making Operations to eliminate defects.
- To participate and engage with the team in generating OPLs and KAIZENS for Quality Pillar.
- To always ensure and maintain 5S condition in the department (including own workplace) and carry out 5S inspections for quality and process laboratories.
People And Management
- To provide necessary trainings (on job and classroom sessions) and development needs for Quality Technician and Operators in the areas of Quality, QM and SPC.
- To develop the Quality team on inspections, analysis, decision making, reporting, communication, quality, and consumer understanding etc. to enhance their knowledge and skills.
- To uplift quality engagement of the employees within factory and work closely with PEs and Operators to develop Quality Culture and consumer mindset
- To maintain highest quality standards, ensure safe working practice and care for environment through total compliance with the guidelines and targets set in Health, Safety & Environment, Quality and Consumer Safety, UMS and Customer Service on BUL Factory.
Required Qualifications
- Engineering Course, preferably Mechanical and Chemical.
- Must have a logical and methodical approach on work and fluent in spoken and written Arabic and English.
- He must have good knowledge of UMS, SPC, six sigma as well as good analytical skills along with computer understanding.
- Team player, good in communication, ability to provide training, have a logical and methodical approach to his work
Preferred Qualifications
- Standards of Leadership: Purpose & Service, Personal Mastery, Agility, Business Acumen, Talent Catalyst, Consumer Love, Passion for High Performance
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