General Superintendent - Rodding Room
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Key skills for this role
About the Role
EGA is seeking a General Superintendent to oversee anode rodding operations at Al Taweelah. The role involves planning production, ensuring safety, managing budgets, and leading teams.
Key Skills for This Role
Responsibilities
- Plan and control the various stages of the Anode Rod Assembling process to meet Potline anode requirements
- Ensure EHS procedures and systems are in place and demonstrate effective EHS leadership
- Establish systems to understand customer requirements and ensure delivery of high quality products
- Ensure standard operating procedures and training procedures are in place and adhered to
- Define and control inventory levels of rodded anodes and prepare annual production plans
- Establish and implement quality control systems and drive process improvements
- Establish financial strategies for Rodding Plants and monitor budget and KPIs
- Define skills and competency requirements and drive recruitment and personnel development
Requirements
- HND from Higher Colleges of Technology or Bachelor's Degree in a relevant Engineering discipline
- Graduate Engineer with 5 years of experience in a similar position, or Diploma of Associate Engineer with 10 years of experience in a similar position within a continuous manufacturing environment, preferably in an Aluminium Smelter
- Completion of internal management and safety courses as listed
- Leadership skills, good communication and interpersonal skills, project management
Full Job Posting
Job Purpose
- Plan and control the various stages of the Anode Rod Assembling process to ensure Potline anode requirements are met in terms of availability, quality and operational suitability.
Key Accountabilities
- Ensure all necessary Environment, Health & Safety procedures, policies, practices and systems are in place across both Rodding Plant phases.
- Establish systems for forecasting and controlling environmental emissions and waste generation.
- Establish systems to understand customer requirements and ensure documentation through Service Level Agreements.
- Ensure standard operating procedures, manuals and training procedures are in place.
- Define and control the required inventory levels of rodded anodes across both Rodding Plants.
- Prepare annual anode rodding production plans aligned with EGA strategic vision.
- Establish and implement appropriate quality control systems within the Rodding Plants.
- Establish financial strategies for Rodding Plants in line with plant and departmental strategic objectives.
- Define skills and competency requirements and drive recruitment and personnel development.
Qualifications & Skills
- Minimum Qualifications: HND obtained from Higher Colleges of Technology (HCT) or a Bachelor’s Degree in a relevant Engineering discipline.
- Minimum Experience: Completion of a minimum of 6 months’ service in Pay Grade 13.
- Skills: Completion of specified internal courses; Leadership Skills; Good Communication and Interpersonal Skills; Project Management.
- Qualifications: Graduate Engineer / Diploma of Associate Engineer.
- Experience: Graduate Engineer with 5 years of experience in a similar position, or Diploma of Associate Engineer with 10 years of experience in a similar position within a continuous manufacturing environment, preferably in an Aluminium Smelter.
Authority / Decision Making
- Hold full responsibility for anode supply to Potrooms, ensuring delivery of more than 463,000 quality anodes from both Anode Rodding Plants at Al Taweelah.
- Maintain daily interaction with the Direct Manager to discuss operational issues.
- Conduct duties in accordance with Delegation of Authority, procedures and policies.
- Establish annual Rodding Plant financial strategies to define, monitor and control Budget, Capex and Spare Parts expenditure.
- Define and control healthy inventory levels of anodes to support continuous operation of Reduction Cells.
- Direct anode rodding activities across both Rodding Plants to maximize productivity and quality.
- Exercise final authority on all production related matters concerning both Rodding Plants at Al Taweelah.
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