Sr. Inspector - Quality
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Key skills for this role
About the Role
Petrofac seeks a Senior Inspector for quality assurance of piping, welding, and coating on Das Island. The role involves monitoring fabrication, installation, and testing processes, ensuring compliance with codes and standards.
Key Skills for This Role
Responsibilities
- Monitor and report fabrication, installation, erection and testing processes of process piping, steel structures, tanks, vessels and metallic items.
- Review WPS, PQR and weld maps; witness welder qualifications.
- Ensure material/welding consumables are stored and handled correctly, material traceability maintained.
- Perform visual and dimensional checks; monitor welding process parameters.
- Prepare/review inspection reports (Fit up, Final Visual) and daily welding reports.
- Monitor piping installation compliance with isometric drawings and code requirements.
- Line checking and clearing punch items before pressure test; witness pressure/leak testing.
- Ensure weather conditions acceptable for coating; monitor surface preparation and coating application.
- Conduct visual inspection and specified non destructive/destructive tests after coating curing.
Requirements
- Diploma in Mechanical Engineering or equivalent
- CSWIP 3.2 or AWS CWI for Welding
- BGAS Gr II or NACE Level II for Painting/Coating Inspector
- Minimum 10 years experience as Welding/Pipeline QC Inspector & Painting/Coating QC Inspector in Structural Building/Fabrication Yard
- Experience in oil & gas/petrochemical industry
- Previously worked with major EPC contractors or their subcontractors
Full Job Posting
Company Overview
- Petrofac is a leading international service provider to the energy industry.
- We design, build, manage and maintain infrastructure for our clients.
Key Responsibilities Welding
- Monitoring and reporting fabrication, installation, erection and testing processes of process piping, steel structures, tanks, vessels and metallic items.
- Review of WPS, PQR and weld maps.
- Witness Welder Qualifications.
- Ensure material/welding consumables are stored and handled correctly, material traceability maintained.
- Ensure welding machines/baking ovens/quivers are in serviceable condition and within calibration.
- Timely inspection during fabrication and construction.
- Check qualification of welding personnel and materials.
- Carry out inspection of work in progress including procedure compliance.
- Perform visual and dimensional checks.
- Monitor welding process parameters for compliance.
- Perform in process and final visual inspections.
- Prepare/Review inspection reports (Fit up, Final Visual).
Key Responsibilities Piping
- Monitor and report compliance with P&IDs, Isometric drawings, codes, standards and procedures.
- Ensure piping installation and test procedures are followed.
- Ensure piping installation compliance with isometric drawings and code requirements.
- Verify proper size and schedule of pipe, rating of flange face and fittings.
- Ensure satisfactory identification of materials, proper protection of piping and fittings.
- Ensure adequate valve access for operability and maintenance.
- Ensure operation of flange management system.
- Responsible for quality control & inspection of piping fabrication activities.
- Line checking and clearing punch items before pressure test.
- Checking piping materials as per codes and standards.
- Inspection of shop fabrication of piping spools and supports.
- Visual inspection of plant piping and preparing punch list after installation.
Key Responsibilities Coating
- Ensure weather conditions acceptable per standards.
- Ensure manufacturer’s instructions and MSDS followed for handling & storage of painting/coating materials.
- Ensure data sheets available, material traceability maintained.
- Monitor performance of contractors, ensure applicators competent and certified.
- Ensure inspection and test equipment serviceable and calibrated.
- Ensure weld area covered before blasting if pressure testing not completed.
- Ensure protection of flange serration, instruments before blasting.
- Ensure surface preparation blast profile/cleanliness meet requirements.
- Continuous monitoring of surface cleanliness and record surface profile.
- Monitor wet film thickness during application and application technique.
- Monitor dry film thickness and recoating intervals.
- Ensure identification marks removed or over coated are replaced.
Essential Qualifications And Skills
- Diploma in Mechanical Engineering or equivalent.
- CSWIP 3.2 or AWS CWI for Welding and BGAS Gr II or NACE Level II for Painting/Coating Inspector.
- Minimum 10 years experience as Welding / Pipeline QC Inspector & Painting / Coating QC Inspector in Structural Building / Fabrication Yard QC Inspector.
- Should have experience in oil & gas/petrochemical industry.
- Should have previously worked with major EPC contractors or their subcontractors.
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