Senior Supervisor - Commissioning (Process)
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Key skills for this role
About the Role
Petrofac seeks a Senior Supervisor for Commissioning (Process) to oversee safe, efficient, and cost-effective commissioning activities. The role involves leading technical teams, ensuring compliance with HSE standards, and coordinating pre-commissioning and start-up of process systems.
Key Skills for This Role
Responsibilities
- Ensure all commissioning activities are completed safely, efficiently, and cost effectively
- Provide day to day support to Commissioning Engineer/Coordinator
- Set up technical teams and monitor progress against schedule
- Arrange PTW and Tool Box talks in line with HSE requirements
- Be present on field to guarantee quality and progress
- Analyze team performance and report changes to maintain progress
- Liaise with other disciplines to ensure work fronts are available
- Prepare testing dossiers and documentation for safe execution
- Review spares usage against plan
- Investigate causes of defective operation and suggest modifications
- Ensure compliance with company Fire & Safety & Environment procedures
- Identify potential HSSE risks and take mitigation steps
Requirements
- Experience in commissioning activities in the energy industry
- Ability to lead a team of technicians/operators/sub contractors
- Accurate interpretation of P&IDs, process flow diagrams, circuit diagrams, and control narratives
- Knowledge of pre commissioning, commissioning, and start up of process systems
- Familiarity with HSE procedures and risk assessment
Full Job Posting
Company Overview
- Petrofac is a leading international service provider to the energy industry.
- We design, build, manage and maintain infrastructure for our clients.
Scope of Responsibilities
- Ensures that all commissioning activities are completed in a safe, efficient and cost effective manner.
- Provides day to day support to Commissioning Engineer/Commissioning Coordinator.
- Setting up technical teams and monitoring progress to schedule.
- Confirms/arranges suitable PPE is available to all personnel under him.
- Arranges PTW, Tool Box talks are completed in line with HSE requirements prior work start.
- Be continually present on the field to guarantee the quality and progress of the work.
- Ability to lead a team of technicians/operators/ sub contractor and safely execute the work.
- Analyse team performance against schedule and report/advise any changes required to maintain progress to line management.
- Monitor availability of personnel to complete planned workloads.
- Liaise with other disciplines to ensure work fronts are available as required.
- Ensure transport is available for site teams.
- Look at initiatives to improve the work within pre commissioning and commissioning.
Additional Responsibilities
- Prepare all testing dossiers along with proper document to safely execute the work (Drawings, procedures, etc.)
- Keep technically updated through the study of related technical literature including procedures and guidelines.
- Ensure correct tool packages are available along with detailed comprehensive commissioning procedures for individual jobs.
- Review spares, spare usage against plan.
- Investigate causes of defective operation of systems and equipment including interfaces to other systems and suggest modifications to equipment or operational conditions.
- Ensure that commissioning procedures are adhered to and complete all necessary documentation to facilitate work and up date records.
- Ensure full compliance to company Fire & safety & Environment procedures/standards in all executed work tasks and actively contributes to sections HSE.
- Identify potential HSSE risks (related to commissioning) and take appropriate steps to mitigate it.
- Ensure commissioning area is controlled, all energized systems clearly marked and barricaded off. Access control in place, SIMOPS carefully assessed and controlled.
- Give inputs to concern so as to ensure minimum standby time for vendor representative and avoid their revisits.
- Accurate interpretation and understanding of P&IDs, process flow diagrams, circuit diagrams and control narratives; no rework or time lost due to incorrect interpretation.
- Perform any other related duties and responsibilities as and when directed by Supervisor.
Process Responsibilities
- Ability to assist in performing various activities related to pre commissioning, commissioning and start up of process systems such as chemical cleaning, leak testing, catalyst loading, steam blowing, package unit start up and operation, inerting, plant start up operation & stabilization.
- Ability to inspect all systems for operational readiness.
- Ensure LOTO is implemented for both Electrical and Mechanical components as required for the safe Commissioning and Start Up of systems/plants.
- Ensure commissioning area is controlled, all energized systems clearly marked and barricaded off. Access control in place. SIMOPS are carefully assessed and controlled.
- Able to assist in preparation of plans and specific method statements including P&ID mark ups for activities related to pre commissioning, commissioning and start up of process systems.
- Ability to startup and operate plants and guide operators during work execution.
- Ability to ensure stable plant/unit operations and monitor flow, level, temperature, pressure, etc. to ensure that plant/unit operates normally without trips/shutdown.
- Ability to assist in DCS operations such as alarm trips, logic, interlocks, permissive, overrides etc.
- Take part of plant start up and operations.
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