RCM Instrumentation
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Key skills for this role
About the Role
Lead Reliability-Centered Maintenance initiatives for instrumentation systems, applying RCM methodology and optimizing maintenance strategies for asset reliability and performance.
Key Skills for This Role
Responsibilities
- Lead and facilitate RCM studies for instrumentation and control systems per SAE JA1011/JA1012
- Apply the seven RCM questions to determine optimal maintenance strategies
- Develop reliability strategies for field instruments, analyzers, control valves, PLC, DCS, SIS
- Conduct FMEA/FMECA and Root Cause Analysis for instrumentation failures
- Analyze failure history, alarm reports, condition monitoring data, and performance trends
- Calculate MTBF and establish optimized PM and calibration frequencies
- Develop and optimize preventive maintenance programs, calibration routines, and inspection strategies
- Lead RCM and FMECA workshops with cross functional teams
- Train and mentor instrumentation engineers and technicians on RCM and reliability best practices
- Utilize GE APM Meridium and SAP CMMS for reliability analysis and maintenance optimization
Requirements
- Experience in RCM for instrumentation and control systems
- Knowledge of SAE JA1011/JA1012 standards
- Proficiency in GE APM Meridium and SAP CMMS
Full Job Posting
Overview
- We are seeking an experienced RCM Instrument Engineer (Subject Matter Expert) to lead and support Reliability Centered Maintenance (RCM) initiatives for instrumentation, control, and automation systems.
- The successful candidate will be responsible for improving asset reliability, availability, and operational performance by applying RCM methodology in accordance with SAE JA1011 / JA1012 standards across large scale industrial projects.
Key Responsibilities
- Lead and facilitate Reliability Centered Maintenance (RCM) studies for instrumentation and control systems in compliance with SAE JA1011 / JA1012 standards.
- Apply the seven RCM questions to determine optimal maintenance strategies for instrumentation assets.
- Develop and implement reliability strategies to maximize the performance and availability of: Field Instruments, Process Analyzers, Control Valves, PLC, DCS, SIS.
- Conduct FMEA/FMECA and Root Cause Analysis (RCA) for instrumentation failures and functional degradation.
- Analyze instrument failure history, alarm reports, condition monitoring data, and performance trends to improve maintenance effectiveness.
- Calculate MTBF and establish optimized Preventive Maintenance (PM) and calibration frequencies.
- Develop and optimize preventive maintenance programs, calibration routines, inspection strategies, and maintenance plans to reduce downtime and lifecycle costs.
- Lead RCM and FMECA workshops involving Operations, Maintenance, Reliability, and Engineering teams.
- Train, mentor, and guide instrumentation engineers and technicians on RCM methodology, reliability engineering, and maintenance best practices.
- Utilize GE APM Meridium for reliability analysis and maintenance optimization.
- Utilize SAP CMMS for maintenance planning, work order management, asset history analysis, and documentation.
- Support asset health monitoring, bad actor analysis, reliability improvement initiatives, and continuous improvement programs.
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