Principal Powertrain Thermal Engineer
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Key skills for this role
Role Overview
Own the thermal management of the complete electric powertrain, including batteries, electric drives, and charging systems.
Develop an integrated thermal architecture balancing cooling requirements, heat rejection, aircraft weight, and available airflow.
Ensure reliable operation during sustained high-power flight, hot-climate conditions, rapid turnaround, and fast charging.
Key Skills for This Role
Full Job Posting
About the Role
Own the thermal management of the complete electric powertrain, including batteries, electric drives, and charging systems.
Develop an integrated thermal architecture balancing cooling requirements, heat rejection, aircraft weight, and available airflow.
Ensure reliable operation during sustained high-power flight, hot-climate conditions, rapid turnaround, and fast charging.
Key Responsibilities
- Lead powertrain thermal architecture covering coolant loops, pumps, heat exchangers, ducting, inlets, and thermal capacity allocation.
- Define thermal design points for sustained high-power operation, hot ambient conditions, drive-inoperative scenarios, and transient thermal soak.
- Lead thermal analysis and model validation, correlate models with test data, and define coolant and thermal installation interfaces.
- Coordinate heat-rejection and airflow requirements with environmental control teams and contribute to aircraft-level thermal budgets.
- Support cooling-system safety assessments and define thermal testing, including hot-climate testing, to drive design improvements.
Required Experience
- 10+ years of experience in thermal management or fluid systems engineering, including at least 4 years in airborne or equivalent safety-critical applications.
- Proven ownership of a liquid or air-cooling architecture for a high-heat-flux system through hardware and testing.
- Strong thermal analysis experience, including network modeling and computational thermal or fluid analysis.
- Experience with battery or power electronics cooling and component-life implications.
- Experience defining coolant interfaces and thermal installation requirements across multiple engineering disciplines.
- Proven thermal test experience using results to drive design improvements.
Desirable Experience
- Experience with eVTOL or electric aircraft thermal management, especially sustained high-power operation.
- Experience designing for hot-climate environments, including thermal sizing, derating, and dispatch availability.
- Experience with fast-charge thermal management and rapid-turnaround thermal conditions.
- Experience integrating powertrain cooling with environmental control and shared heat-rejection systems.
- Advanced degree in thermal engineering, fluid systems, or a related discipline.
Workplace and Employment
- The role is based in the United Arab Emirates.
- The position is onsite and full time.
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