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Utility Operator - Casting Operations

EMIRATES GLOBAL ALUMINIUM (EGA)
United Arab Emirates, UAE
Mid-Senior
1 months ago
Metal CastingMoldingEquipment OperationMelting OperatorCasting Production WorkerMold Operator
Free

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Metal CastingMoldingEquipment Operation
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Overview

  • EHS
  • Performs the tasks in a safe and efficient manner in compliance with the company’s operating procedures and safety regulations.
  • 100%complition of OH&S awareness trainings.
  • Follow 3 “R” Policy—Reduce, Reuse &Recycle.
  • Attend Safe start trainings as per schedule.
  • Strictly Follow wet weather procedure during rainy weather conditions for scrap handling.
  • Identifies unsafe acts/ Hazards in work area and inform supervisor for further action to achieve Zero LTI.
  • Always follow EGA Life Saving Rules. (9 Rules)

Training And Skills Development

  • Employee must be competent in below given all training tasks before assigning in to shift.
  • He must be competent to perform all the tasks and functions of Utility Operator as expected after completion of below given training modules.
  • CH/TRG.13.00. F03-- General tasks – DC Casting/ DC Furnace (CH-1 & 2)
  • CH/TRG.13.00. F04-- General Tasks – Homo / Saw (CH-1 & 2)
  • CH/TRG.13.00. F06-- Overhead Pendant Crane–Billet Operation (CH-1, & 2)
  • CH/TRG.13.00. F10-- Forklift Tasks - DC Casting / DC Furnace (CH-1&2)
  • CH/TRG.13.00. F11-- Forklift Tasks – Homo/Saw (CH-1 & 2).

(Major Activities &Key Result Areas)

  • Works well within the team performing his role effectively.
  • Receive and carryout work instructions from operators in DC Furnace/DC Casting or Homo &Sawing Operations, in conjunction with the daily production plan assigned by shift supervisor.
  • Preparation and arrangement of spares and tools—Kawool, Plug Cones & Bars, Break launders, Tundish Launders, Sampling Moulds/Spoons.
  • Check &Carry out Scrap segregation and arrangements at DC furnaces as per alloy requirements through SSM System.
  • Assists the operator in Arranging alloying elements.
  • Assists the operator in DC Stationary/Tilting Furnaces preparation.
  • Overhead crane operation-Hot metal Crucible handling and direct pouring through tundish launder/Pouring through tilt table operation.
  • Scrap Charging and Sampling as per requirement.
  • Carries out dross bins shifting to Dross press machines on time and arranging well prepared dross bins at furnaces with forklift.
  • Assist the operator/Team members in DC Casting Operations.
  • Casting Launders preparation.
  • Furnace spout preparation.
  • Spares and tools arrangement and preparation. (Filters, Wind socks, Mould cleaners, Skimmer tools, Sampling moulds/spoons)
  • Degasser unit preparation (Before and after casting).
  • Assists the team in Cast start and cast end.
  • Shifting of drain metal bins, used filter/windsock hoppers and arranging empty one.
  • Assists in Sow Casting section for crucible pouring, skimming, stripping and sow preparation.
  • Assist the operator/Snr Operator in Sawing operations. (Finishing section)
  • Scrap hoppers shifting to furnace area with SSM Tickets creation and empty hoppers arrangement.
  • Labelling and marking on the billet bundles
  • Assist in Loading of jumbo strapping coil at Billet Saws.
  • Pneumatic Banding operations.
  • Scrap bundles shifting with SSM Tickets.
  • Forklift operation in finishing section for bundles lifting & scrap hoppers changing.
  • Finish goods bundles oil cleaning and rework.
  • Reallocation bundles/Dark colour bundles washing.
  • Wood runners off loading and runner’s area arrangement.

Machine

  • Assists in carrying out the tasks delegated to him by operators as per his training completion in production areas.
  • Keep the working area and equipment clean and tidy to ensure a high standard of safety and housekeeping.

Production

  • Contributes in achieving shift’s production target in terms of both quality and quantity as directed by department supervisor or his designate.

Standard

  • Follow the casting operations, metallurgical and safety procedures as per EGA Quality Management system and as per the requirements of International standards – IATF 16949—2016 & ISO/IEC 17025:2017, ISO 45001 and OHSAD 18001 and Environmental Management Systems as directed by department supervisor or his designate.

Miscellaneous

  • Actively participate in Suggestion scheme.
  • Hazards Identification/Reporting as per target
  • Keeps work area and equipment neat and clean, maintain 5S always.
  • He must be physically fit and prepared to work in shift duties. (8 hrs/12 hrs)

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