Process Control Incharge - QC For Abu Dhabi

Overview

• Responsible for the In process control in molding, melting ,sand system and pouring of the shift.
• Carry out in process sand testing on daily basis of both GREEN SAND & NO BAKE sand.
• Carry out inward sand, bentonite inspection and share the test results to purchase and reporting manager, operation head.
• Carry out mixer calibration and set the resin/catalyst output depending on the climatic condition and the type of product produced.
• Need to ensure all the process are followed as per method card, sand properties and chemical composition control to be ensured in shift without any deviation,
• Prepare sand testing report and share the reports to operations & quality head on daily basis.
• Monitor the moulding process and check the mould, core quality like hardness etc.
• Ensure the bench life is maintained and there is no bend in the mould.
• Share the test results to reporting manager for any failures/deviations on immediate basis and co-ordinate with line QC inspectors for segregating the castings poured with deviation.
• Responsible for the updation of KIAZEN board , 3C & A3 as per the requirement.
• Co-ordinate with purchase and suppliers in case of any break down of the lab instruments/equipment’s.
• Need to ensure error proofing, continuous improvement and OPL for the standardization to avoid future mistakes in the process.
• Carry out failure analysis CAPA and report in case of any failure.
• Should monitor the daily production and rejection follow up and initiate action if gap identified.
• Responsible for the New product development samples follow up during sample production and correction to be updated to tooling team.
• Ensure availability of the MSDS of the chemicals used in the laboratory at the point of use.
• Ensure all relevant PPE’s applicable for the laboratory activities are worn at all times during carrying out the activities.