Controls Programmer at BIOFerm — Madison, USA | Base Career | Base Career
Controls Programmer
Senior · 10+ years experience PLCHMISCADASiemens Simatic S7Siemens Simatic PCS 7TIA Portal
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PLCHMISCADA
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PLCHMISCADASiemens Simatic S7Siemens Simatic PCS 7TIA Portal
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Key Responsibilities:
- Design and program automation systems, including PLCs, HMIs, and SCADA interfaces, for anaerobic digestion and renewable energy plants.
- Develop and document firmware architecture and control logic for new and existing systems.
- Configure, test, and deploy Siemens-based controls, including Simatic S7 and TIA Portal systems.
- Develop user interfaces to ensure intuitive plant operation, monitoring, and diagnostics.
- Define start-up, commissioning, and validation strategies; lead or support field commissioning activities.
- Integrate instrumentation, sensors, and process equipment into automated control systems.
- Collaborate with electrical, mechanical, and process engineering teams to ensure consistent control functionality and system performance.
- Troubleshoot automation issues remotely and on-site, providing fast and effective resolutions.
- Coordinate with vendors and integrators to specify, select, and validate hardware and software components.
- Maintain all software and configuration documentation, including code version control and change tracking.
- Support continuous improvement by developing standard templates and reusable program modules.
- Ensure compliance with internal standards and relevant safety or regulatory codes.
- Travel to project sites for commissioning, troubleshooting, and customer training as needed.
- Complete additional tasks as assigned.
Competencies & Qualifications:
- Bachelor’s degree in Computer, Software, Electrical, Chemical or Automation Engineering; or professional training in industrial programming.
- 10 years of experience programming and supporting industrial automation systems with particular focus on PSA and membrane systems.
- Strong proficiency in Siemens Simatic S7, Siemens Simatic PCS 7, and TIA Portal (required).
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Experience with Ladder Logic, Function Block, Structured Text, and SCADA programming.Familiarity with RSLogix (5, 500, 5000), Studio 5000, FactoryTalk, and WinCC is a plus.Understanding of automation networks, drive systems, instrumentation integration, and industrial communication protocols.Strong problem-solving and analytical skills with the ability to work independently.Excellent written and verbal communication skills.Detail-oriented with a focus on documentation, version control, and code quality.Willingness to travel up to 20%.Valid U.S. driver’s license.Valid authorization to work in the U.S. without current or future sponsorship.Compensation & Benefits:
- Compensation is based on experience and is competitive. BIOFerm™ offers a comprehensive benefits package.
- To be considered for this position, please submit your cover letter, resume, and salary requirements.
- To learn more about BIOFerm™ and other positions available, please explore our website at BIOFermEPC.com .
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