Virtual Machining Engineer(CAPP) at Ford Motor Company — Chennai, IND | Base Career

Develop detailed machining process plans for powertrain prismatic parts
Define machining sequence, operation grouping, fixturing strategy, and datum selection in line with GD&T requirements.
Select appropriate machine tools, cutting tools, and process parameters for each operation.

Estimate cycle times for each machining operation using standard time-study methods and CAM simulation data.
Calculate the number of machines/stations required to meet given production volumes (takt time analysis, OEE considerations).
Support capacity planning and line balancing studies for new programs.

Generate toolpaths (roughing, semi-finishing, finishing) in NX CAM for milling, turning, drilling, and other machining operations.
Perform toolpath simulation and collision/gouge checks to validate feasibility prior to shop floor deployment.
Optimize toolpaths for surface finish, tool life, and cycle time reduction.

Review and evaluate tool design drawings, fixture drawings, and process sheets for accuracy and manufacturability.
Validate process sheets against component drawings, GD&T, and process capability requirements.
Provide feedback/DFM (Design for Manufacturability) inputs to design teams.

Design, develop, and deploy CAD/CAM automation solutions (knowledge-based engineering, NX Open, VB.NET/C#/Python scripting) to streamline process planning and programming workflows.
Drive automation initiatives to reduce manual programming effort and improve first-time-right toolpath generation.
Collaborate with cross-functional teams to identify automation opportunities and deliver measurable productivity improvements.

Bachelor's/Master's degree in Mechanical, Manufacturing, Production, or Tool Engineering.
6+ years of experience in CAD/CAM, process planning, or virtual machining.
Strong hands-on expertise in Siemens NX CAM (mandatory); familiarity with other CAM systems (Mastercam, CATIA CAM, Vericut) is a plus.
Sound knowledge of machining processes (milling, turning, drilling, boring), cutting tool technology, and fixture design principles.
Working knowledge of GD&T, process sheet/route sheet preparation, and tooling drawings.
Experience with cycle time estimation methods and capacity/machine planning.

Proficiency in NX Open API, Python, VB.NET, or C# for CAD/CAM automation.
Strong NX CAD, NXCAM and AutoCAD knowledge.
Strong working knowledge of Teamcenter AWC.
Understanding of lean manufacturing, takt time, and OEE concepts.
Experience working with global manufacturing engineering teams in an automotive or heavy engineering environment.

Strong analytical and problem-solving skills.
Attention to detail in drawing/process validation.
Effective cross-functional collaboration (Design, Manufacturing, Quality)
Project management and ability to deliver automation initiatives independently.
Continuous improvement mindset.

Develop detailed machining process plans for powertrain prismatic parts
Define machining sequence, operation grouping, fixturing strategy, and datum selection in line with GD&T requirements.
Select appropriate machine tools, cutting tools, and process parameters for each operation.

Estimate cycle times for each machining operation using standard time-study methods and CAM simulation data.
Calculate the number of machines/stations required to meet given production volumes (takt time analysis, OEE considerations).
Support capacity planning and line balancing studies for new programs.

Generate toolpaths (roughing, semi-finishing, finishing) in NX CAM for milling, turning, drilling, and other machining operations.
Perform toolpath simulation and collision/gouge checks to validate feasibility prior to shop floor deployment.
Optimize toolpaths for surface finish, tool life, and cycle time reduction.

Review and evaluate tool design drawings, fixture drawings, and process sheets for accuracy and manufacturability.
Validate process sheets against component drawings, GD&T, and process capability requirements.
Provide feedback/DFM (Design for Manufacturability) inputs to design teams.

Design, develop, and deploy CAD/CAM automation solutions (knowledge-based engineering, NX Open, VB.NET/C#/Python scripting) to streamline process planning and programming workflows.
Drive automation initiatives to reduce manual programming effort and improve first-time-right toolpath generation.
Collaborate with cross-functional teams to identify automation opportunities and deliver measurable productivity improvements.
Bachelor's/Master's degree in Mechanical, Manufacturing, Production, or Tool Engineering.
6+ years of experience in CAD/CAM, process planning, or virtual machining (experience range adjustable per level).
Strong hands-on expertise in Siemens NX CAM (mandatory); familiarity with other CAM systems (Mastercam, CATIA CAM, Vericut) is a plus.
Sound knowledge of machining processes (milling, turning, drilling, boring), cutting tool technology, and fixture design principles.
Working knowledge of GD&T, process sheet/route sheet preparation, and tooling drawings.
Experience with cycle time estimation methods and capacity/machine planning.

Virtual Machining Engineer(CAPP)

Job Fit Check

Key Skills for This Role

Full Job Posting

Process Planning For Machining Components

Cycle Time Estimation & Machine And Resource Planning

Toolpath Generation And Validation

Drawing & Documentation Evaluation

Apply for this job in 1 click

More jobs at Ford Motor Company

Technology Specialist

Mechatronics Subsystems Application Engineer

Software Engineer - Java, React & GCP

Mechatronics Subsystems Application Engineer

Technology Specialist

Maintenance Supervisor

Dealer Services Analyst-Commercial

Engineering Specialist, Process

Technology Specialist

Mechatronics Subsystems Application Engineer

Software Engineer - Java, React & GCP

Mechatronics Subsystems Application Engineer

Technology Specialist

Maintenance Supervisor

Dealer Services Analyst-Commercial

Engineering Specialist, Process

Cad And Cam Automation Project Delivery

Required Qualifications

Preferred Skills

Key Competencies

Process Planning For Machining Components

Cycle Time Estimation & Machine And Resource Planning

Toolpath Generation And Validation

Drawing & Documentation Evaluation

Cad And Cam Automation Project Delivery

About Ford Motor Company

Autofill Plugin