Senior Mechanical Design Engineer, Structures

The Structures Engineering team at Form is responsible for designing the structure, enclosure, and sealing systems that supports and integrates all parts of our innovative utility-scale multi-day energy storage system. We strive to deliver designs that are optimized for performance, quality, reliability, and cost for high-volume manufacturing at Form Factory.

We're seeking a Sr Mechanical Design Engineer to join our team and contribute to the scaling of our multi-day energy storage system. You'll bring components and assemblies from concept to into mass production, with an emphasis on FEA-driven structural design, weatherproofing, and manufacturability of metal enclosures. You will work cross-functionally with designers and test engineers, interrogating the potential design space and selecting appropriate test methods to validate designs. As a problem solver, you will apply your design knowledge of sheet metal, weldments, and sealing systems to balance structural optimization with design for manufacturability, weight reduction, and cost-down.

This is an exciting opportunity to be part of scaling our multi-day energy storage system at Form and contributing to a sustainable future. If this sounds like the perfect opportunity for you, apply now!

Relocation assistance is available.

Create white-page designs that will be the foundation of Form Energy’s next generation battery pack for high volume production

Perform structural analysis of your designs, utilizing Ansys FEA and hand calcs

Work closely with test team to initiate test campaigns to establish material libraries for FEA

Collaborate with test engineers and CAE experts to validate designs through test and FEA correlation

Present designs, analysis, and test results to broader team and leadership in design reviews

Perform failure root cause analysis on systems and assemblies

Travel up to 20% to other Form Energy offices or vendor sites

Bachelor’s Degree in Mechanical Engineering or related field and 4+ years industry experience in mechanical design and structural analysis

Experience designing complex mechanical structures, using FEA for structural analysis

Proficiency in computer-aided design (CAD), specifically SolidWorks modeling and drafting using GD&T (ASME Y14.5)

Experience in component design for mass manufacturing and assembly (DFMA), especially sheet metal, stampings, and weldments

Sense of urgency and self-driven to hit difficult schedule targets

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Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

If you may require reasonable accommodations to participate in our interview process, please contact accommodations@formenergy.com. Requests for accommodations will be treated with discretion. Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.