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Senior Composite Structural Engineer /Aerospace
Confidential
Dubai, UAE
Full-time
Mid-Senior
Onsite
Discovered 2 weeks ago
Composite structural designFinite element analysisLaminate engineeringLightweight structuresAerospace structuresUAV structures
Free
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Composite structural designFinite element analysisLaminate engineering
Role Overview
Senior Composite Structural Design Engineer leading the design, analysis, optimization, and development of advanced composite structures for aerospace and UAV applications.
The role requires expertise in composite structural design, FEA, laminate engineering, lightweight structures, and composite manufacturing.
Key Skills for This Role
Composite structural designFinite element analysisLaminate engineeringLightweight structuresAerospace structuresUAV structures
Full Job Posting
Role Description
Senior Composite Structural Design Engineer leading the design, analysis, optimization, and development of advanced composite structures for aerospace and UAV applications.
The role requires expertise in composite structural design, FEA, laminate engineering, lightweight structures, and composite manufacturing.
Key Responsibilities
- Design primary and secondary composite aerospace structures, including wings, fuselage sections, spars, ribs, frames, control surfaces, structural panels, and UAV airframes.
- Develop lightweight structural concepts considering strength, stiffness, buckling, fatigue, damage tolerance, and load paths.
- Define composite laminates, ply orientations, stacking sequences, ply drops, sandwich structures, and local reinforcements.
- Design bonded, bolted, co-cured, and composite-to-metal structural joints.
- Perform and review structural calculations and FEA for static, buckling, modal, vibration, fatigue, and composite failure analysis.
- Apply composite failure criteria, including Maximum Stress and Maximum Strain, and calculate structural margins of safety.
- Develop 3D CAD models, engineering drawings, ply definitions, assemblies, and GD&T.
- Optimize structures for weight, performance, manufacturability, and assembly.
- Ensure designs are suitable for lamination, infusion, prepreg, autoclave, vacuum bagging, bonding, and sandwich construction.
- Support structural testing, FEA-to-test correlation, qualification, and design validation.
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