Process Safety Engineer

Role overview

Workplace and employment

• Location: Bengaluru, Karnataka, India.
• Workplace: On-site.
• Job type: Full-time.

Key responsibilities

• Lead digital HSE transformation initiatives and provide technical guidance on process safety requirements and digital solutions.
• Lead, facilitate, and review HAZOP studies and maintain accurate hazard, safeguard, and recommendation records.
• Translate HAZOPs, procedures, inspection records, and manual logs into structured digital workflows.
• Support dynamic barrier management systems with real-time visibility into safety-barrier health and effectiveness.
• Ensure digital asset and process representations reflect actual plant and field conditions.
• Identify documentation-to-asset discrepancies and escalate risks that could contribute to major incidents.
• Collaborate across engineering, operations, maintenance, reliability, HSE, IT, and digital teams.
• Apply PHA, risk assessment, and process safety principles to operational risks and safety-critical systems.
• Integrate AI, IoT, cloud platforms, analytics, and real-time data into process safety and HSE applications.
• Develop dashboards, reports, and safety performance indicators.
• Promote continuous improvement in safety systems, workflows, and risk management.

Required skills

• Strong process safety engineering expertise.
• Extensive hands-on HAZOP and PHA methodology experience.
• Experience identifying process hazards, evaluating safeguards, and assessing major accident risks.
• Strong understanding of process safety management and safety-critical barriers.
• Ability to translate complex engineering and operational information into structured digital solutions.
• Strong analytical, problem-solving, communication, and stakeholder-management skills.

Preferred skills

• LOPA experience.
• HAZOP Leader or Facilitator certification.
• Microsoft Power BI and safety or process data visualization experience.
• Oil and gas or other high-hazard industrial experience.
• Exposure to AI, IoT, cloud platforms, digital twins, predictive analytics, or real-time monitoring systems.
• Familiarity with digital HSE and barrier management platforms.

Education and experience

• Bachelor's degree in Chemical Engineering, Process Engineering, Mechanical Engineering, or a closely related discipline.
• Formal training in PHA methodologies.
• 6–11 years of relevant experience in process safety, operational risk, HSE engineering, or related industrial environments.