Process Engineer, Senior lead

Design the blueprint for future Carma production facilities, including layouts, workstation design, production flow, WIP management and material movement

Lead the design and continuous improvement of the systems, processes and operating models that underpin our vehicle reconditioning operations

Apply Lean Manufacturing and Industrial Engineering principles to improve safety, quality, productivity, consistency and efficiency

Identify bottlenecks, waste and opportunities for improvement through value stream mapping, root cause analysis, process analysis and continuous improvement

Develop standard work, production standards and operating processes that can be replicated across multiple sites

Build labour models, production capacity models and workforce planning assumptions to support future growth

Use data and operational insight to understand throughput, capacity, utilisation and performance, and turn those insights into practical improvements

Design and optimise production workflows and facility layouts using CAD or equivalent software

Develop training frameworks, competency matrices and onboarding approaches that support consistent capability across production teams

Research and recommend equipment, tooling and technology that can improve operational performance

Partner with Engineering and Technology teams to evolve Carma’s production systems and manufacturing technology

Develop quality assurance processes and production controls to ensure consistent delivery standards

Assess ergonomic and safety opportunities and incorporate these into workplace and process design

Work directly with operational leaders and frontline teams to test, implement and continuously improve the processes you design

Create the technical documentation and operating standards required to replicate successful operations as Carma grows