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Operator - NPI & Engineering at Cyient DLM Limited — Shamshabad, IND | Base Career | Base Career
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Operator - NPI & Engineering
Shamshabad
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Search jobs like thisOperator - NPI & Engineering IPC-A-610 IPC-CC-830 J-STD-001 CAD Engineering Change Orders (ECO/ECN) Root Cause Analysis (RCA) +6 more
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Key skills for this role
IPC-A-610 IPC-CC-830 J-STD-001
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Role Overview Responsible for leading and supporting box build assembly processes including mechanical assembly, bonding, potting, and conformal coating operations in an EMS environment. The role also involves NPI (New Product Introduction) execution, engineering changes, process optimization, and production readiness for new and existing products.
Key Skills for This Role IPC-A-610 IPC-CC-830 J-STD-001 CAD Engineering Change Orders (ECO/ECN) Root Cause Analysis (RCA) +6 more
Full Job Posting Job Summary Responsible for leading and supporting box build assembly processes including mechanical assembly, bonding, potting, and conformal coating operations in an EMS environment. The role also involves NPI (New Product Introduction) execution, engineering changes, process optimization, and production readiness for new and existing products.
Key Responsibilities 1. Box Build & Mechanical Assembly Plan, implement, and support complete box build assemblies including: PCB integration into enclosures Cable harness routing and termination Mechanical fitting, fastening, and torque control Interpret mechanical drawings, BOMs, and assembly instructions Ensure proper alignment, sealing, gasket fitting, and EMI shielding Drive improvements in assembly methods, ergonomics, and cycle time 2. Bonding, Potting & Conformal Coating Define and control processes for: Bonding (adhesives, sealants, RTV, epoxy) Potting & encapsulation (thermal, electrical insulation, vibration protection) Conformal coating (acrylic, silicone, urethane, parylene) Select materials based on thermal, environmental, and electrical requirements Establish process parameters, curing cycles, masking techniques Ensure compliance with IPC standards (IPC-A-610, IPC-CC-830, J-STD-001)
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Key skills for this role
IPC-A-610 IPC-CC-830 J-STD-001
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More jobs at Cyient DLM Limited
Troubleshoot defects such as:
Voids, bubbles, delamination
Coating thickness variation
Incomplete curing
3. NPI (New Product Introduction) Engineering
Lead end-to-end NPI activities from proto to mass production:
Feasibility analysis
Process design and validation
Line setup and pilot builds
Coordinate with design, quality, supply chain, and customers
Prepare:
Work Instructions (WI), SOPs
PFMEA, Control Plans
Process flow diagrams
Conduct trial builds, design validation, and yield improvement
4. Engineering Modifications / Change Management
Implement and validate Engineering Change Orders (ECO/ECN)
Evaluate impact of changes on:
Process capability
Production efficiency
Product reliability
Update documentation, tooling, and fixtures accordingly
Support root cause analysis (RCA) and corrective actions (CAPA)
5. Process Improvement & Quality
Drive continuous improvement (Kaizen, Lean, Six Sigma principles)
Improve FPY (First Pass Yield), reduce rework and scrap
Monitor process KPIs:
Cycle time
Yield
Defect rates
Work closely with QA for:
Failure analysis
Reliability testing
Audit compliance
6. Tooling & Equipment Management
Define and validate fixtures, jigs, and assembly tools
Support automation opportunities in coating/dispensing processes
Maintain equipment calibration & preventive maintenance plans
7. Documentation & Compliance
Ensure adherence to:
IPC / ISO standards
Customer requirements
ESD and safety guidelines
Maintain accurate:
Process documentation
Build records
Traceability logs Requirements Technical Skills Strong knowledge of: Box build assembly processes Mechanical design integration Adhesives, potting compounds, conformal coatings Familiarity with: IPC standards (A-610, J-STD-001, CC-830) CAD drawings interpretation Understanding of: Thermal management EMI/EMC considerations Environmental protection methods Soft Skills Problem-solving and analytical thinking Cross-functional collaboration Strong communication and documentation skills Ability to manage multiple NPI projects Education & Experience Diploma in Mechanical / Electronics 5–12 years in EMS / electronics manufacturing environment Experience in box build and NPI engineering preferred Preferred Qualifications IPC certification (CIT/CIS) Six Sigma Green Belt / Lean certification Experience with automation in coating/potting dispensing systems Exposure to aerospace, automotive, or high-reliability electronics Key Performance Indicators (KPIs) NPI on-time launch success First Pass Yield (FPY) Reduction in defects (coating/potting failures) Engineering change implementation cycle time Productivity improvement Autofill Plugin Apply faster on company sites with our extension.
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