Welding Procedure Specifications (WPS)Procedure Qualification Records (PQR)Welder Qualification Records (WQTR/WPQ)ASME Section IXASME Section VIIITEMA
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Job Title: Welding Engineer
Objective: The Welding Engineer is responsible for developing, implementing, and improving welding processes to ensure product quality, manufacturing efficiency, safety, and compliance with applicable codes and standards. The role involves welding procedure qualification, process optimization, welder training, quality assurance, troubleshooting, and supporting production activities for fabricated assemblies, pressure vessels, piping systems, and heavy structural components
Key Responsibilities
Welding Process Development
Develop and qualify Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Qualification Records (WQTR/WPQ) in accordance with ASME Section IX and applicable standards.
Lead root cause analysis and implement corrective and preventive actions (CAPA) for welding-related failures.
Coordinate and review NDT activities including RT, UT, MT, PT, and VT inspections.
Ensure compliance with ASME Section VIII, ASME Section IX, TEMA, AWS, PED, and customer requirements.
Select appropriate welding processes such as GTAW (TIG), GMAW (MIG/MAG), SMAW, FCAW, SAW, and Brazing based on application requirements.
Establish welding parameters to achieve required mechanical properties and quality standards.
Evaluate and introduce new welding technologies, consumables, and automation solutions. Production Support
Provide technical guidance to fabrication and production teams.
Resolve welding-related manufacturing issues, defects, and process deviations.
Monitor welding productivity and implement continuous improvement initiatives.
Support new product development and technology transfer activities.
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Perform root cause analysis for welding defects such as porosity, cracks, lack of fusion, undercut, and distortion.
Review NDT reports including RT, UT, PT, MT, and VT.
Lead corrective and preventive actions (CAPA) for welding quality issues. Supplier & Vendor Development
Conduct supplier audits and welding process assessments. Review vendor welding procedures and qualification records.
Support localization and development of welding suppliers. Training & Certification Train and certify welders as per applicable standards.
Develop welding training programs and skill enhancement initiatives. Promote welding safety practices and compliance requirements. Documentation & Reporting
Maintain welding qualification records and technical documentation.
Prepare technical reports, inspection plans, and quality records.
Participate in internal and external audits. Welding Process Development
Ensure compliance with ASME Section VIII, ASME Section IX, TEMA, AWS, PED, and customer requirements. Select appropriate welding processes such as GTAW (TIG), GMAW (MIG/MAG), SMAW, FCAW, SAW, and Brazing based on application requirements. Establish welding parameters to achieve required mechanical properties and quality standards. Evaluate and introduce new welding technologies, consumables, and automation solutions. Required
Qualifications
Bachelor's Degree or Diploma in Mechanical Engineering, Certified Welding Engineer (CWE), International Welding Engineer (IWE), or equivalent certification preferred.
5-6 years of experience in welding engineering, fabrication, pressure vessels, HVAC equipment, industrial refrigeration, heavy fabrication, or process equipment manufacturing.
Technical Skills
Strong knowledge of: o ASME Section IX o ASME Section VIII o AWS D1.1 o ISO 3834 o PED requirements o NDT methods (RT, UT, PT, MT, VT) o Welding metallurgy and heat treatment o Weld distortion control o Brazing and joining technologies o Lean Manufacturing and Six Sigma methodologies Preferred Experience Pressure Vessel Manufacturing Industrial Refrigeration Systems HVAC Equipment Manufacturing Compressor & Chiller Fabrication Heavy Sheet Metal Fabrication Stainless Steel, Carbon Steel, and Aluminum Welding Processes Robotic and Automated Welding Systems Key Competencies Technical Leadership Problem Solving & Root Cause Analysis Quality Management Team Leadership Supplier Development Project Management Communication & Training Skills Continuous Improvement Mindset