Shift Incharge / AM / DM - Mechanical - Steel Melting Shop
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Key skills for this role
About the Role
Greetings from Manpower Resources India Pvt ltd! We have been mandated by a large global conglomerate for the below mentioned position. Position: Shift Incharge / AM / DM - Me.
Key Skills for This Role
Responsibilities
- Execute preventive, predictive, condition based, and breakdown maintenance activities in SMS
- Ensure maximum equipment availability and minimum downtime of EAF, LRF, RMHS, and auxiliary systems
- Monitor critical equipment performance and initiate corrective actions
- Lead maintenance activities during planned shutdowns and annual overhauls
- Analyze recurring equipment failures and implement corrective and preventive actions
- Maintain EAF equipment including electrode arms, roof lifting, furnace tilting, hydraulic power packs, water cooled panels, and injection systems
- Maintain LRF equipment including ladle car, alloy addition, hydraulic systems, fume extraction, and ladle turret
- Maintain RMHS including conveyors, vibrating feeders, screens, crushers, hoppers, bins, transfer towers, and dust extraction systems
- Troubleshoot hydraulic circuits and systems, maintain cylinders, pumps, valves, accumulators, and power packs
- Develop and implement lubrication schedules, monitor lubricant consumption, and conduct oil analysis
- Create and close maintenance notifications and work orders in SAP, plan preventive maintenance schedules, track spare parts consumption
- Conduct Root Cause Analysis for major breakdowns and implement reliability improvement initiatives
Requirements
- Diploma or B Tech in Mechanical Engineering
- 8+ years of experience in mechanical maintenance in steel melting shop or similar heavy industry
- Experience with EAF, LRF, RMHS, and hydraulic systems
- Knowledge of SAP PM for maintenance planning
- Strong troubleshooting and root cause analysis skills
Full Job Posting
Job Purpose
- To ensure reliable and efficient operation of mechanical equipment in the Steel Melting Shop by executing preventive, predictive, and breakdown maintenance activities in EAF, LRF, RMHS, and Ferro Alloy Transfer/Handling Systems.
- The role is responsible for equipment availability, hydraulic systems, lubrication management, SAP based maintenance planning, and continuous improvement initiatives.
Key Responsibilities
- Execute preventive, predictive, condition based, and breakdown maintenance activities in SMS.
- Ensure maximum equipment availability and minimum downtime of EAF, LRF, RMHS, and auxiliary systems.
- Monitor critical equipment performance and initiate corrective actions.
- Lead maintenance activities during planned shutdowns and annual overhauls.
- Analyze recurring equipment failures and implement corrective and preventive actions.
- Maintain EAF equipment including electrode arms, mast systems, roof lifting mechanisms, furnace tilting systems, hydraulic power packs, water cooled panels, oxygen and carbon injection systems.
- Maintain LRF equipment including ladle car systems, alloy addition systems, hydraulic systems, fume extraction equipment, ladle turret and associated mechanisms.
- Maintenance of RMHS including conveyors, vibrating feeders, screens, crushers, hoppers and bins, transfer towers, dust extraction systems.
- Troubleshoot hydraulic circuits and systems; maintain hydraulic cylinders, pumps, valves, accumulators, and hydraulic power packs.
- Develop and implement lubrication schedules; monitor lubricant consumption; conduct oil analysis and condition monitoring.
- Create and close maintenance notifications and work orders in SAP; plan preventive maintenance schedules; track spare parts consumption and maintenance history.
- Conduct Root Cause Analysis for major breakdowns; implement reliability improvement initiatives; monitor MTBF, MTTR, and equipment availability.
Qualifications & Experience
- Diploma / B Tech Mechanical
- 8+ Years of experience
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