Senior Engineer, Process Design II
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Key skills for this role
About the Role
Ma'aden seeks a Senior Process Design Engineer to develop process engineering designs across concept, FEED, and detailed engineering stages. The role requires a Bachelor's in Chemical Engineering and 5-12 years of experience in EPC or engineering consulting.
Key Skills for This Role
Responsibilities
- Develop process design deliverables including PFDs, P&IDs, heat and mass balance calculations, and process datasheets
- Define process design bases, design criteria, and operating philosophies aligned with project requirements
- Perform process simulations, equipment sizing, and line sizing using industry standard tools
- Ensure designs comply with applicable engineering standards, codes, and best practices
- Support projects from concept selection and FEED through to detailed design and handover
- Participate in design reviews, HAZID, HAZOP, and constructability workshops
- Interface with project engineers, discipline leads, and external licensors or vendors
- Provide technical input during procurement, bid evaluations, and vendor document reviews
- Work closely with mechanical, piping, electrical, instrumentation, and civil teams to ensure integrated and constructible designs
- Coordinate process requirements with layout, utilities, and offsites engineers
- Ensure process designs meet safety, operability, energy efficiency, and sustainability objectives
- Identify opportunities for process optimization and design simplification
Requirements
- Bachelor's degree in Chemical Engineering or Process Engineering
- 5–12 years of experience in process design and engineering delivery roles
- Proven experience delivering process design within EPC or engineering consulting firms
- Hands on experience with FEED and detailed engineering projects
- Familiarity with process simulation tools and engineering design systems
- Experience supporting industrial, energy, resources, or infrastructure projects
- Exposure to brownfield projects and design modifications
- Experience working on projects in multidisciplinary and multicultural environments
Full Job Posting
Role Purpose
- The Process Design Engineer is responsible for developing and delivering high quality process engineering designs across concept, FEED, and detailed engineering stages.
- The role focuses on translating business and operational requirements into robust, safe, and efficient process solutions, working closely with multidisciplinary engineering teams and project stakeholders.
- This position is ideal for engineers with a strong background in engineering consultancy or EPC environments and hands on experience in process design and project execution.
Key Responsibilities
- Develop process design deliverables including process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), heat and mass balance calculations, and process datasheets.
- Define process design bases, design criteria, and operating philosophies aligned with project requirements.
- Perform process simulations, equipment sizing, and line sizing using industry standard tools.
- Ensure designs comply with applicable engineering standards, codes, and best practices.
- Support projects from concept selection and FEED through to detailed design and handover.
- Participate in design reviews, HAZID, HAZOP, and constructability workshops.
- Interface with project engineers, discipline leads, and external licensors or vendors.
- Provide technical input during procurement, bid evaluations, and vendor document reviews.
- Work closely with mechanical, piping, electrical, instrumentation, and civil teams to ensure integrated and constructible designs.
- Coordinate process requirements with layout, utilities, and offsites engineers.
- Support interface management between process design and downstream project functions.
- Ensure process designs meet safety, operability, energy efficiency, and sustainability objectives.
Minimum Qualifications, Experience and Competencies
- Bachelor’s degree in Chemical Engineering or Process Engineering.
- 5–12 years of experience in process design and engineering delivery roles.
- Proven experience delivering process design within EPC or engineering consulting firms.
- Hands on experience with FEED and detailed engineering projects.
- Familiarity with process simulation tools and engineering design systems.
- Experience supporting industrial, energy, resources, or infrastructure projects.
- Exposure to brownfield projects and design modifications.
- Experience working on projects in multidisciplinary and multicultural environments.
- Strong understanding of process engineering principles and design methodologies.
- Experience in engineering consultancy or EPC project environments.
- Ability to work across multiple project phases with competing priorities.
- Strong analytical, problem solving, and technical communication skills.
Skills
- Process Engineering & Design Fundamentals
- Concept Development, FEED & Detailed Engineering
- Mass & Energy Balances, Simulation & Equipment Sizing
- Mining & Mineral Processing Systems Knowledge
- Technology Evaluation, Scale up & Process Optimization
- Multidisciplinary Engineering Collaboration & Communication
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