jazzhr
Robotic Weld Engineer
Standard Iron
Alexandria, USA
Full-time
Mid Level
Onsite
Discovered 1 weeks ago
Free
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- Develop, program, and optimize robotic welding applications (e.g., FANUC, ABB, Yaskawa/Motoman, KUKA)
- Perform robot teach pendant and/or offline programming for new and existing weld processes.
- Establish and validate weld parameters (voltage, amperage, travel speed, wire feed speed, gas composition) to meet quality and productivity targets.
- Program and optimize other CNC equipment (e.g., laser cutters, turret punches, press brakes, tube benders) using software like SolidWorks, AutoCAD, or nesting programs.
- Develop, evaluate, and improve manufacturing processes for sheet metal fabrication, including laser cutting, punching, bending, forming, welding, and assembly.
- Design and validate tooling, fixtures, and jigs to enhance precision and efficiency in fabrication operations.
- Support New Product Introduction (NPI) by reviewing client designs for manufacturability (DFM), developing weld sequences, tooling requirements, and process documentation.
- Troubleshoot production issues, perform root cause analysis, and implement corrective actions for quality and process problems. Troubleshoot robotic weld issues related to fit-up, distortion, porosity, spatter, lack of fusion, etc.
- Analyze production workflows, identify bottlenecks, and implement lean manufacturing principles (e.g., Six Sigma, Kaizen) to reduce waste, improve cycle times, and increase throughput.
- Collaborate with clients, sales, quality assurance, and production teams to ensure projects meet specifications, quality standards (e.g., ISO 9001/AS9100), and delivery schedules.
- Contribute to continuous cost reduction initiatives.
- Ensure compliance with safety regulations, environmental standards, and industry best practices.
- Lead or participate in capital equipment justification, selection, and implementation projects. Interface with integrators and equipment suppliers for installation, startup, and upgrades of robotic weld cells
- Train production staff on new processes and maintain accurate documentation for repeatability across contract runs.
- Associates or Bachelor’s degree in Welding Technology, Manufacturing Engineering, Mechanical Engineering, or related field (or equivalent experience).
- 3–7 years of experience in manufacturing engineering, preferably in sheet metal fabrication or contract manufacturing with an emphasis on programming industrial robots for welding applications
- Strong knowledge of sheet metal processes (e.g., shearing, laser/plasma cutting, forming, MIG/TIG welding, finishing).
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