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Senior Engineer-Packing Plant Shift Incharge Enforce company safety rules and standard operating procedures (SOPs).
Conduct regular safety inspections and toolbox talks.
Ensure proper use of personal protective equipment (PPE) for personal and team.
Report near miss and engagement, unsafe conditions in STAR Portal as per targets.
Supervise all packing plant activities during the assigned shift.
Ensure production targets are achieved as per the daily production plan.
Monitor packing machines and equipment for efficient operation.
Coordinate with the production team to ensure uninterrupted material flow.
Minimize downtime by promptly addressing operational issues.
Minimize bag brustage.
Identify & close on priority.
Reduce packing SPC and generate FI kaizens.
Ensure products are packed according to quality specifications.
Monitor bag weight, bag printing, and packaging standards.
Coordinate with the Quality Assurance department for inspections and corrective actions.
Maintain accurate production and quality records as per BIS requirement.
Allocate manpower effectively during the shift.
Supervise Operators, TCs, Belt attender, Silo attenders, supervisors, PLC operator’s technicians, maintenance team and packing helpers.
Train and guide employees on operational procedures, Leap-O and safety practices.
Monitor employee attendance, discipline, and performance.
Report equipment breakdowns immediately.
Coordinate with the maintenance department for preventive and corrective maintenance.
Ensure machines are cleaned and maintained according to schedules.
Monitor consumption of packing materials.
Maintain shift production reports, downtime logs, and inventory records.
Ensure proper handover to the incoming shift with complete operational updates.
Identify opportunities to improve productivity and reduce waste.
Implement process improvements to enhance efficiency.
Participate in continuous improvement and cost-saving initiatives.
Required Skills Strong leadership and team management skills.
Good knowledge of packing equipment and production processes.
Problem-solving and decision-making abilities.
Knowledge of quality management systems and safety regulations.
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Good communication and reporting skills.
Basic computer skills (MS Office, ERP/SAP).
Indian publicly listed building-materials manufacturer serving construction customers with cement, ready-mix concrete, and modern building materials.
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