Mechanical Maintenance - Level III

Troubleshoots, assembles, installs, tests and maintains mechanical systems using all necessary tools to keep equipment available and capable. Learns and understands the protocols of working safely with electricity and other energy sources with industrial equipment. May work independently and instruct or coach others.

Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.

Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.

Customer focus - Building strong customer relationships and delivering customer-centric solutions.

Decision quality - Making good and timely decisions that keep the organization moving forward.

Drives results - Consistently achieving results, even under tough circumstances.

Manages complexity - Making sense of complex, high quantity, and sometimes contradictory information to effectively solve problems.

Nimble learning - Actively learning through experimentation when tackling new problems, using both successes and failures as learning fodder.

Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace.

Controls Safety - Recognizes controls related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment.

Manufacturing Knowledge - Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the function's needs and contribute towards continuous improvement.

Values differences - Recognizing the value that different perspectives and cultures bring to an organization.

High school diploma or certificate of completion of secondary education or equivalent experience to the extent such experience meets applicable regulations.

This position may require licensing for compliance with export controls or sanctions regulations.

Requires significant relevant work experience or specialized skills obtained through education, training or on-the-job experience.

Qualification:- Diploma in Mechanical Engineering

Experience required in years:- 5 to 7 Years

Hand on Experience required in:- Especially in Facility & Utility equipments Maintenance including Compressors, Central coolant system, Domestic water system, PIV maintenance, HVAC Operation & maintenance, Solar plant maintenance, Roof maintenance, Air dryer maintenance, DG Maintenance, Power house operation & maintenance, ETP/STP maintenance, Pump & Motor maintenance, HVLS fan maintenance, Fire Prevention & Fire alarm system basic maintenance & operation etc.

Key Job Responsibilities

1. Utility Equipment Maintenance

Perform preventive, predictive, and breakdown maintenance of:

AirCompressors(Screw/Reciprocating)

ChillersandCoolingTowers

HVACSystems

IndustrialPumps

DM/ROWaterTreatmentPlants

FireHydrant&SprinklerSystems

ETP/STPSystems

DGSets(MechanicalSystems)

UtilityPipingNetworks(Air,Water,Fuel,Gas)

VacuumSystems

HydraulicandPneumaticSystems

2. Preventive Maintenance

ExecutePMschedulesasperSAP/Maximo/CMMS.

Conductlubricationactivitiesasperlubricationmatrix.

Carryoutconditionmonitoringinspections.

Inspectleakages,vibration,temperature,pressure,andabnormalnoises.

MaintainPMrecordsanddocumentation.

3. Breakdown Maintenance

Attendutilitybreakdownsimmediately.

Identifyrootcauseoffailures.

Restoreequipmentsafelywithintargetdowntime.

Implementcorrectiveandpreventiveactions(CAPA).

Supportemergencymaintenanceactivities.

4. Pump & Piping Maintenance

Pumpoverhaulingandalignment.

Mechanicalsealreplacement.

Bearingreplacement.

Valvemaintenanceandservicing.

Pipelineleakagerectification.

Flange,gasket,andexpansionjointreplacement.

5. Compressor & Pneumatic System Maintenance

Compressorservicingandoverhaul.

Airdryermaintenance.

Filterreplacement.

Leakdetectionandreduction.

Pressureregulationsystemmaintenance.

6. Facility Maintenance Activities

Buildingmaintenancesupport.

Roofingandgutterinspection.

Doorandshuttermaintenance.

Civilutilitycoordination.

Utilityinfrastructureinspection.

7. Reliability Improvement

ParticipateinRCA(RootCauseAnalysis).

PerformWhy-WhyAnalysis.

SupportTPMinitiatives.

ImplementKaizenprojects.

ImproveMTBFandreduceMTTR.

8. Safety & Compliance

FollowLOTOprocedures.

WorkPermitcompliance.

HotWorkPermitadherence.

ConfinedSpaceentrycompliance.

EnsurePPEutilization.

Participateinsafetyauditsandriskassessments.

9. Spares Management

Identifycriticalsparerequirements.

Monitorspareconsumption.

Raisesparerequisitions.

Supportinventoryoptimization.

10. Documentation & Reporting

Maintainmaintenancehistoryrecords.

Preparebreakdownreports.

UpdateCMMS / Maximoworkorders.

Recordutilityperformancedata.

Supportinternalandexternalaudits.

Required Technical Skills

Mechanical Skills

✅ Bearing replacement

✅ Pump alignment (Laser/Dial)

✅ Mechanical seal replacement

✅ Gearbox maintenance

✅ Conveyor maintenance

✅ Compressor maintenance

✅ Hydraulic systems troubleshooting

✅ Pneumatic systems troubleshooting

✅ Pipe fitting and fabrication

✅ Welding knowledge

✅ Utility equipment overhauling

Utility System Knowledge

Air Compressor Systems

Screwcompressors

Airdryers

Airreceivers

FRLunits

Compressedairdistributionsystems

Water Systems

ROPlant

DMPlant

SoftenerSystem

CoolingTowers

Chillers

Fire Protection Systems

Firehydrants

Sprinklersystems

Jockeypumps

Dieselfirepumps

HVAC Systems

AHU

FCU

Ventilationsystems

Exhaustsystems

Predictive Maintenance Skills

Vibrationmonitoringbasics

Thermographyawareness

Ultrasonicleakdetection

Conditionmonitoringtechniques

Lubricationmanagement

Safety Skills

LOTO

PTW(PermittoWork)

Hot work

WorkingatHeight

ConfinedSpaceSafety

FireSafetyAwareness

HazardIdentification

Chemical safety

Pollution Prevention opportunities

RiskAssessment

Computer Skills

Maximo

MSExcel

MSWord

PowerPoint

CMMSSystems

Behavioral Competencies

ProblemSolving

Teamwork

Ownership&Accountability

CommunicationSkills

EmergencyResponseCapability

ContinuousImprovementMindset

PositiveSafetyAttitude

Expected KPI Ownership

UtilityEquipmentUptime>95%

PMCompliance>98%

ZeroSafetyViolations

EnergySavingInitiatives

MTTRReduction

MTBFImprovement

BreakdownReduction

SpareInventoryOptimization

Preferred Qualifications

DiplomainMechanicalEngineering(Preferred)

Certifications (Advantage)

HydraulicSystemMaintenance

CompressorMaintenance

TPM

RootCauseAnalysis

SafetyCertifications(LOTO/PTW)

Job Manufacturing

Organization Cummins Inc.

Role Category On-site with Flexibility

Job Type Shop

ReqID 2437994