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Advanced Manufacturing Engineer I

POWERTECH
Abu Dhabi, UAE
Full Time
Entry
Onsite
4 weeks ago
Manufacturing Process DevelopmentMachiningFabricationCNC ProgrammingCAD/CAMNew Product Introduction (NPI)
Free

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Manufacturing Process DevelopmentMachiningFabrication
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About POWERTECH

  • POWERTECH is a center of excellence for propulsion technologies, specializing in the design, engineering, and manufacturing of combustion engines, expendable turbojet engines, and turbofan engines for aerospace, defence, and autonomous applications.

Purpose

  • The Advanced Manufacturing Engineer I is a hands on technical role responsible for supporting manufacturing process development, NPI execution, and industrialization activities for Powertech’s propulsion programs, including turbofan, microjet, and piston engines.

Manufacturing Process Development & Support

  • Support the development, validation, and improvement of machining and fabrication processes for rotating and structural engine components.
  • Apply hands on expertise in machining and/or fabrication processes such as turning, milling, multi axis machining, grinding, broaching, airfoil machining, and/or welding and other fabrication processes.
  • Support creation and maintenance of manufacturing routings, work instructions, and process documentation.

NPI & Production Support

  • Support New Product Introduction (NPI) activities from prototype build through production readiness.
  • Support production ramp up, troubleshooting, and continuous improvement activities.
  • Assist in resolving manufacturing issues related to quality, cost, and delivery.

Design to Manufacture Support

  • Participate in concurrent engineering activities with design teams.
  • Provide manufacturing feedback during design reviews to improve manufacturability and robustness.
  • Support tolerance analysis, process selection, and material trade studies.

Supplier & Shop Floor Support

  • Support technical interactions with external suppliers and partners.
  • Assist with supplier process reviews, part qualification, and issue resolution.
  • Provide shop floor support during process development, trials, and production builds.

Qualifications & Experience

  • Bachelor’s or Master’s degree in Mechanical, Aerospace, or Manufacturing Engineering.
  • 2+ years of experience in aerospace or propulsion manufacturing.
  • Hands on experience in machining and/or fabrication of rotating and structural engine components.
  • Experience supporting NPI, prototype builds, or production environments.
  • Practical, detail oriented approach with strong problem solving skills.
  • Proficiency in CAD/CAM systems and hands on experience in CNC programming for manufacturing process definition, toolpath development, and manufacturability assessment.
  • Exposure to machining simulation and optimization software, such as Vericut, Third Wave, CutPro, or equivalent, for collision checking, cycle time optimization, and process validation, is desirable.
  • Practical knowledge of cutting tools, inserts, tool holders and cutting strategies for aerospace alloys (e.g., titanium, nickel based superalloys, aluminum, steels).
  • Understanding of fixture concepts, work holding methods, and shop floor best practices.

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