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Staff Engineer, Tool Design (R4967)

Shield AI
Seattle, USA
Full-time
Senior · 7+ years experience
Onsite
USD 150000-230000 yearly / year
Discovered 1 weeks ago
CATIANXSolidWorks3DEXPERIENCETeamcenterFEA
Free

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CATIANXSolidWorks
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  • Translate GD&T, key characteristics, and CTQs into tooling requirements (datums, locators, clamps, tolerances, ergonomics, ESD/FOD controls).
  • Design assembly jigs, drill/bond fixtures, composites molds & trim fixtures, go/no-go gauges, lifting/handling carts, and protective tooling using CATIA/NX/SolidWorks.
  • Conduct FEA and hand calculations to confirm stiffness, clamp loads, safety factors, and ergonomics.
  • Generate complete Tool Design Packages including 3D models, 2D drawings with GD&T, BOM, torque/fastener specs, materials/finishes, lifting points, and safety labeling.
  • Lead design reviews with ME, Quality, Safety, and Launch teams; perform human-factors evaluations.
  • Manage tool fabrication , oversee NCR/ECR resolution, and support shop-floor prove-out.
  • Develop Tool Setup & Care Instructions, PM plans, and inspection checklists.
  • Support First Article activities including CMM/laser-tracker alignment, gage strategy, and dimensional validation.
  • CATIA / NX / SolidWorks, 3DEXPERIENCE / Teamcenter, FEA tools, GD&T, metrology fundamentals, supplier manufacturing processes.
  • 7+ years of experience in tooling design, mechanical design, or manufacturing engineering.
  • Bachelor’s degree in Mechanical, Aerospace, Industrial, Mechatronics, or related engineering field.
  • Experience in prototype manufacturing in a startup or rapid-growth environment.
  • Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly.
  • Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities
  • Knowledge of quality standards, such as AS9100 or ISO 9001.
  • Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems.
  • Strong project management skills, including experience managing multiple priorities and deadlines.

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