Sr. Staff Advanced Engineer

Working at Abbott

At Abbott, you can do work that matters, grow, and learn, care for yourself and your family, be your true self, and live a full life. You’ll also have access to:

Career development with an international company where you can grow the career you dream of.

Employees can qualify for free medical coverage in our Health Investment Plan (HIP) PPO medical plan in the next calendar year.

An excellent retirement savings plan with a high employer contribution

Tuition reimbursement, the Freedom 2 Save student debt program, and FreeU education benefit - an affordable and convenient path to getting a bachelor’s degree.

A company recognized as a great place to work in dozens of countries worldwide and named one of the most admired companies in the world by Fortune.

A company that is recognized as one of the best big companies to work for as well as the best place to work for diversity, working mothers, female executives, and scientists.

The Opportunity

This position works out of our Temecula, CA location in the SH division.

Structural Heart Business Mission: Why We Exist.

Our business purpose is to restore health and improve quality of life by designing and providing device and management solutions for treating structural heart disease.

We are seeking a Sr. Staff Advanced Engineer with extensive experience in mechanical design, statistical analysis, and finite element analysis (FEA) to lead critical design efforts within our NPI team. This staff-level role requires strong technical leadership, deep domain expertise, and the ability to drive complex engineering projects from concept through commercialization in a regulated environment.

The ideal candidate is an expert in SolidWorks, highly proficient in statistical tools such as JMP or Minitab, and has a proven track record of solving challenging engineering problems, mentoring junior engineers, and influencing cross-functional technical decisions. Experience working under FDA and ISO design controls is essential.

What You’ll Work On

Technical Leadership

Serve as a subject matter expert (SME) for mechanical design, FEA modeling, and statistical analysis.

Provide technical leadership and mentorship to junior and mid-level mechanical engineers.

Lead design reviews, risk assessments, and cross-functional technical discussions.

Mechanical Design

Architect and develop complex mechanical systems using SolidWorks with expert-level proficiency.

Lead the creation of detailed designs, assemblies, and drawings, including high-complexity components.

Perform advanced tolerance stack-ups and GD&T to ensure robust system performance.

Guide design for manufacturability (DFM) and design for assembly (DFA) across multiple manufacturing processes.

Finite Element Analysis (FEA)

Lead the setup, execution, and interpretation of advanced FEA, including nonlinear, dynamic, fatigue, and thermal analyses.

Validate simulation models with experimental test data and drive design refinements based on results.

Establish FEA best practices and coach the team on modeling techniques and quality standards.

Statistical & Data Analysis

Utilize JMP or Minitab to perform advanced statistical modeling, DOE, tolerance analysis, and reliability assessments.

Lead data-driven problem-solving efforts using root cause methodologies and statistical rigor.

Guide teams on statistical methods for verification and validation.

Medical Device Development

Lead and contribute to design documentation, test protocols, V&V reports, risk management files, and design control deliverables.

Ensure compliance with medical device regulations including FDA 21 CFR 820, ISO 13485, and ISO 14971.

Collaborate closely with R&D, Quality, Manufacturing, and Clinical teams to guide design decisions.

Required Qualifications

Bachelors Degree (± 16 years) in the engineering field or an equivalent combination of education and work experience.

Masters Degree (± 18 years) preferred.

Minimum 9 years related work experience.

Required Technical Skill Sets

Expert proficiency in SolidWorks (advanced surfacing, complex assemblies, detailed drawings).

Mastery of GD&T, tolerance stack-up analysis, and mechanical system integration.

Deep understanding of materials science and medical device-relevant manufacturing processes.

FEA Expertise

Hands-on mastery of structural FEA tools (SolidWorks Simulation, ANSYS, Abaqus, or equivalent).

Ability to model nonlinear materials, contact mechanics, large deformation, fatigue, and dynamic loading.

Strong ability to correlate simulations with physical test results.

Advanced Statistics

Proficient in using JMP or Minitab for:

Complex DOE (full factorial, RSM, mixture designs)

Advanced regression modeling

Capability studies and SPC

Reliability/life data analysis (Weibull, ALT)

Variance component modeling, MSA, and multivariate methods

Medical Device Expertise

In-depth understanding of design control processes.

Demonstrated experience working within FDA-regulated and ISO-compliant environments.

Experience leading risk management (FMEA, hazard analysis) activities.

Soft Skills & Leadership Competencies

Strong leadership presence with the ability to influence without authority.

Proven track record of mentoring and developing engineering talent.

Exceptional analytical, communication, and technical writing abilities.

Comfortable navigating ambiguity and driving clarity in complex design challenges.

Highly collaborative with strong cross-functional communication skills.

Apply Now

Learn more about our health and wellness benefits, which provide the security to help you and your family live full lives: www.abbottbenefits.com

Follow your career aspirations to Abbott for diverse opportunities with a company that can help you build your future and live your best life. Abbott is an Equal Opportunity Employer, committed to employee diversity.

Connect with us at www.abbott.com, on Facebook at www.facebook.com/Abbott, and on Twitter @AbbottNews.

The base pay for this position is

In specific locations, the pay range may vary from the range posted.