naukri
Senior Asset Integrity Engineer (QA/QC)
Qatar Fertiliser Company
Wakra, QAT
Senior
Onsite
2 days ago
Quality AssuranceQuality ControlISO/IEC 17020Risk Based InspectionWelding Quality AssuranceNon Destructive Examination
Free
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Quality AssuranceQuality ControlISO/IEC 17020
About the Role
The Senior QA/QC Engineer is responsible for leading and overseeing Quality Assurance and Quality Control activities across the fertilizer complex to ensure that plant assets, m.
Key Skills for This Role
Quality AssuranceQuality ControlISO/IEC 17020Risk Based InspectionWelding Quality AssuranceNon Destructive Examination
Responsibilities
- Lead and manage QA/QC activities across all QAFCO plants and facilities
- Ensure quality assurance throughout asset lifecycle by participating in vendor qualification and reviewing ITPs
- Manage welding quality assurance including WPS, PQR, welder qualifications, and NDE requirements
- Coordinate inspections with third party agencies, contractors, and vendors
- Maintain compliance with ISO/IEC 17020 and support accreditation activities
- Participate in Root Cause Analysis for failures
Requirements
- 10 16 years of experience in QA/QC engineering
- Experience in fertilizer or petrochemical industry
- Knowledge of international standards and regulatory requirements
- Experience with ISO/IEC 17020 Inspection Body Management System
Full Job Posting
Job Overview
- The Senior QA/QC Engineer is responsible for leading and overseeing Quality Assurance and Quality Control activities across the fertilizer complex to ensure that plant assets, materials, equipment, and construction activities comply with applicable international standards, company specifications, an
- The role provides technical assurance for procurement, fabrication, welding, construction, inspection, testing, and material quality, while promoting a proactive 'Quality at Source' culture to enhance asset reliability, mechanical integrity, and process safety.
- The position also maintains compliance with ISO/IEC 17020 requirements by implementing and continually improving the Inspection Body Management System, supporting accreditation, and ensuring effective quality management practices across the Asset Integrity function.
Key Accountabilities
- Lead and manage Quality Assurance and Quality Control (QA/QC) activities across all QAFCO plants and facilities to ensure compliance with company specifications, international standards, and statutory requirements.
- Ensure quality assurance throughout the asset lifecycle by participating in vendor qualification, reviewing Inspection and Test Plans (ITPs), quality documentation, manufacturing procedures, and witnessing shop and site inspections.
- Manage the qualification of vendors in co operation with different stake holders like Material management, Mechanical, Electrical, Instrumentation sections etc.
- Oversee QA/QC activities for fabrication, construction, installation, repairs, and maintenance of static equipment and piping, ensuring compliance with approved procedures, codes, standards, and contractual requirements.
- Manage welding quality assurance by verifying Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), welder qualifications, and non destructive examination (NDE) requirements for fabrication and repair activities. Review and approve welding book submitted by contractors.
- Coordinate and perform inspections with third party inspection agencies, contractors, and vendors, including factory acceptance tests (FAT), site inspections according to ITP steps and lifting equipment certification.
- Ensure effective quality control of incoming materials, equipment, and spare parts by reviewing material certificates, verifying compliance with specifications, maintaining material traceability, and reporting non conformities.
- Expertise needed to take decisions, if any deviations from the specification and Mock test requirement, etc.
- Monitor the repair and integrity of pressure equipment, piping, and static equipment in accordance with applicable codes and standards, including ASME PCC 2, to restore and maintain mechanical integrity.
- Manage inspection, testing, certification, and performance evaluation of pressure relief devices, and develop optimized inspection scopes using Risk Based Inspection (RBI) methodologies.
- Maintain compliance with statutory and regulatory requirements, including Radiation Protection licensing and other applicable Ministry requirements.
- Maintain, calibrate, and control inspection instruments, tools, and equipment to ensure their accuracy, availability, and compliance with quality requirements.
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