Quality Inspector IV (NDT)

Firefly Aerospace is a space and defense technology company on a mission to reliably and repeatedly launch, land, and operate space systems from Earth to the Moon and beyond. As the partner of choice for critical space missions, Firefly is the first commercial company to launch a satellite to orbit with 24-hour notice and the first company to achieve a successful Moon landing. Headquartered in north Austin, Texas, Firefly is looking for passionate, hardworking innovators to join our team and help fuel our successful trajectory into space.

Firefly Aerospace is seeking an experienced Senior Quality Inspector with welding inspection expertise to join our inspection team. This role serves as an embedded shop inspector, ensuring the quality and integrity of fabricated and welded hardware throughout the manufacturing process. The ideal candidate will be a Certified Welding Inspector (CWI) with multiple NDT certifications who can generate and manage quality documentation, coordinate inspection services, communicate with engineers, technicians, and welders, and support the many unique demands for the custom hardware designed and built by the Firefly GSE Team.

Inspect weldments for dimensional accuracy and quality requirements throughout the weld/fabrication process

Perform in-process and final inspections of welded assemblies, pressure vessels, structural components, and fabricated hardware

Verify welder qualifications and welding procedure specifications (WPS) compliance

Monitor weld quality and adherence to approved welding procedures

Conduct pre-weld, in-process, and post-weld inspections per applicable codes and standards

Review and approve weld travelers and production documentation

Perform NDT inspections using multiple methods:

Magnetic Particle Testing (MT)

Radiographic Testing (RT)

Visual Testing (VT)

Liquid Penetrant Testing (PT)

Interpret NDT results and make accept/reject decisions based on applicable codes and acceptance criteria

Prepare detailed NDT inspection reports documenting findings and disposition

Ensure proper NDT technique selection for various materials, geometries, and weld types

Create and maintain weld maps showing weld locations, numbers, and inspection status

Generate comprehensive NDT inspection reports for all tested components

Document and certify hydroproof/hydrostatic test results and reports

Collect, review, and maintain Material Test Reports (MTRs) and Certificates of Compliance (C of C)

Manage traceability documentation for materials, welders, and inspection activities

Prepare inspection data packages for customer deliverables and project closeout

Maintain accurate records in quality management systems

Identify requirements for specialized inspection services (internal or external)

Coordinate and schedule external inspection services including: Radiographic Testing (RT) from external vendors Laser tracking and dimensional verification services Coordinate Measuring Machine (CMM) inspection services Other specialized NDT or metrology services· Interface with third-party inspection agencies and vendors

Radiographic Testing (RT) from external vendors

Laser tracking and dimensional verification services

Coordinate Measuring Machine (CMM) inspection services

Other specialized NDT or metrology services· Interface with third-party inspection agencies and vendors

Review and approve external inspection reports for completeness and accuracy

Manage inspection service vendor relationships and performance

Perform receiving quality inspections for incoming GSE purchases

Verify dimensional accuracy, workmanship quality, and conformance to purchase order specifications

Inspect purchased components including Structural steel and welded assemblies Hardware, fittings, and off-the-shelf components Umbilical systems and cable assemblies Electrical control panels and instrumentation Pressure vessels and fluid systems :Review supplier-provided documentation (MTRs, C of Cs, test reports, certifications)

Structural steel and welded assemblies

Hardware, fittings, and off-the-shelf components

Umbilical systems and cable assemblies

Electrical control panels and instrumentation

Pressure vessels and fluid systems

:Review supplier-provided documentation (MTRs, C of Cs, test reports, certifications)

Generate nonconformance reports (NCRs) for rejected or discrepant materials

Maintain receiving inspection records and supplier quality metrics

Ensure compliance with AS9100D quality management system requirements

Apply AWS D1.1 (Structural Welding Code - Steel), AWS D1.2 (Aluminum), and other applicable welding codes

Follow ASME Section VIII (Pressure Vessels) and Section IX (Welding Qualifications) as applicable

Apply NASA standards (NASA-STD-5005, NASA-STD-5009) for GSE design verification

Verify conformance to engineering drawings, specifications, and work instructions

Support contamination control requirements for flight-critical interfaces

Work closely with fabrication, welding, engineering, and GSE operations teams

Collaborate with Manufacturing Engineers and GSE Leadership to improve fabrication processes and product quality

Communicate inspection findings and quality concerns clearly and promptly

Participate in root cause analysis and corrective action activities for weld-related defects

Support continuous improvement initiatives and lessons learned

Provide technical guidance to welders and fabricators on quality requirements

Assist with supplier quality audits and assessments

Technical Expertise: Deep knowledge of welding processes, codes, and inspection techniques

Attention to Detail: Ability to identify weld defects, discontinuities, and deviations from specifications

Independence & Integrity: Commitment to maintaining quality standards even under schedule pressure

Communication: Clear documentation, technical report writing, and effective coordination with multiple stakeholders

Problem-Solving: Analytical thinking to identify root causes of weld defects and support corrective actions

Organization: Ability to manage multiple inspection activities, documentation packages, and vendor coordination simultaneously

Teamwork: Collaborative approach with fabrication teams while maintaining inspection independence

Adaptability: Flexibility to inspect diverse GSE systems and coordinate various inspection services

Firefly offers outstanding benefits for our employees, including generous health, dental and vision plans with low plan deductibles, parental leave, educational reimbursement, short term disability, relocation and flexible PTO options.

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

Firefly Aerospace, Inc. is an Equal Opportunity Employer; employment with Firefly is governed based on merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.