Production Planning Analyst
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Key skills for this role
Role Overview
The Production Planning Analyst supports production planning activities across Universal Stainless' key facilities in Bridgeville, PA, North Jackson, OH, and Dunkirk, NY, with a strong focus on applying Theory of Constraints (TOC) principles to improve flow, reduce lead times, and enhance on-time delivery. In this role, the analyst will help idetify system constrtaints, suppport schedule execution around those constraints, and assist in balancing material flow across the network. Working closely with senior planners, operations, and cross-functionay teams, the analyst contributes to improving throughput while managing inventory levels ande maintaining high service performance
This position is ideal for a professional looking to deepen their understanding of production planning, constrtaint-based scheduling, and manufacturing operations in a multi-site environment.
This position can be based at any of Universal Stainless' primary locations: Bridgeville, PA, North Jackson, OH, or Dunkirk, NY.
Key Skills for This Role
Full Job Posting
Job Summary
The Production Planning Analyst supports production planning activities across Universal Stainless' key facilities in Bridgeville, PA, North Jackson, OH, and Dunkirk, NY, with a strong focus on applying Theory of Constraints (TOC) principles to improve flow, reduce lead times, and enhance on-time delivery. In this role, the analyst will help idetify system constrtaints, suppport schedule execution around those constraints, and assist in balancing material flow across the network. Working closely with senior planners, operations, and cross-functionay teams, the analyst contributes to improving throughput while managing inventory levels ande maintaining high service performance
This position is ideal for a professional looking to deepen their understanding of production planning, constrtaint-based scheduling, and manufacturing operations in a multi-site environment.
This position can be based at any of Universal Stainless' primary locations: Bridgeville, PA, North Jackson, OH, or Dunkirk, NY.
Flow & Throughput Optimization
Monitor production flow and work-in-process (WIP) levels to ensure alignment with TOC principles
Assist in analyzing production data to identify bottlenecks, disruptions, and inefficiencies
Support actions that improve throughput while minimizing unnecessary inventory buildup
Inventory & Buffer Management
Support inventory planning efforts with a focus on maintaining appropriate buffers to protect throughput
Help track and manage key buffer positions (raw material, WIP, and finished goods)
Assist in balancing inventory levels with production flow and customer service needs
Data Analysis & Reporting
Maintain accurate production planning and inventory data in ERP systems and Excel-based tools
Generate reports on constraint performance, schedule adherence, lead times, and on-time delivery
Help identify trends and provide insights to improve planning effectiveness
Cross-Site Coordination
Backfill planner roles across multiple manufacturing sites to ensure uninterrupted planning support and business continuity
Execute documented planning processes, standard work, and scheduling procedures to maintain operational performance during staffing gaps
Maintain and update planning documentation, work instructions, and process guides to support knowledge retention and cross-training efforts.
Drive consistency in planning execution by leveraging standardized processes and sharing best practices across locations
Customer Order & Service Support
Support order fulfillment activities by tracking order progress through the production system
Assist in identifying orders at risk dur to constrain limitations and escalate as needed
Contribute to improving order visibility and reducing late deliveries
Continuous Improvement (TOC Focused)
Participate in initiatives to improve system flow, scheduling processes, and constraint management
Support efforts to standardize planning processing using TOC concepts such as constraint identification, buffer management, and flow optimization
Build foundational knowledge of TOC methodologies and their application in a metals manufacturing environment
Skills & Qualifications
- Bachelor's degree in supply chain, Industrial Engineering, Business, or related field
- 2-4 years of experience in production planning, supply chain, or manufacturing operations
- Strong Excel skills (data analysis, formulas, basic modeling)
- Solid analytical and problem-solving abilities with strong attention to detail
- Ability to understand and apply structured problem-solving approaches
Preferred
Exposure to Theory of Constraints (TOC) Lean Manufacturing, or capacity planning concepts
Experience with ERP or production planning systems
Experience working in a manufacturing environment (metals industry a plus
Working Conditions
Primarily office-based with regular interaction on the shop floor to understand operations and constraints
Occasional travel between Bridgeville, North Jackson and Dunkirk facilities
Standard business hours with limited off-hours support as needed
Role Characteristics
Role with strong development focus in constraint-based planning and manufacturing flow
Opportunity to build expertise in multi-site planning and TOC implementation
Growth path into Senior Analyst or Production Planner roles with increasing ownership of scheduling and constraint management
About Universal Stainless
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