Process Maintenance Mechanic-1st Shift
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Process Maintenance Mechanic-1st Shift Scope
The Process Maintenance Mechanic (PMM) ensure continuous improvement of overall equipment effectiveness building people capability, setting and improving equipment and process standards, and improving process settings for maximum flexibility in processing materials. The PMM acts as a technical master and coach to the Line leader and Operators. This role develops support systems to best enable result growth that are sustainable. Safety and Quality remains the most important aspect of this role. Report directly to Supervisor of Operations.
Primary Responsibilities/Accountabilities
- · Understand and eliminate losses due to Process Failures (settings; adjustment; etc.)
- · Correct breakdowns across all of operations as a priority
- · Execute periodic maintenance tasks in partnership with the Reliability mechanics
- · Act as Expert coach to the line team and develop their capability by establishing line standards (TPM) for AM – autonomous maintenance
- · (CL, CIL, PM, OPL, Job Aide, 6S)
- · Translate OEM material into meaningful standards for best results
- · Act as a trainer to all operators
- · Support the Supervisor and act in this capacity if and when required
- · Report directly to the operations Supervisor
- · Be highly visible and naturally flow to Equipment in view of ownership
- · Support business critical maintenance work whenever necessary in other areas
- · Work closely with the reliability maintenance mechanics for best results of line of ownership
- · Represent ownership line/equipment result reviews in defined line and department forums
- · Ensure correct and safe operation of equipment and machinery using a computerized maintenance management system (CMMS).
- · Troubleshoot and maintain equipment
- · Identify faulty equipment through observation and testing metrics.
- · Identify replacement parts and perform repairs.
- · Attend drumbeat daily shift meetings to prioritize work orders and minimize downtime.
- · Maintain parts and tools inventory
- · Prepare maintenance reports, work orders, and problem-solving documentation
- · Lean continuous improvement events stemming from line/equipment losses (loss maps)
Education & Experience
Minimum of 3 years maintenance experience in an FDA regulated environment
Advanced understanding of pneumatics, conveyors, pumps, belt drives, sprockets, and mechanical machine components
Capable of operating hand, power and specialized tools
Basic understanding of electrical systems
Knowledge of Computerized Maintenance Management System (CMMS)
Able to lift and carry up to 50 lbs
Team player and willing to work with minimal supervision
Minimum a High school diploma or GED with advanced technical or college training Competencies:
TPM know-how
Planning and organization
Communication Proficiency
Personal Effectiveness
Strong problem-solving
Teamwork
Training Minimum Requirements:
Must be 18 years or older.
Able to work overtime, weekends and any shift as required.
Wear hairnet, safety glasses, long pants, steel toe shoes/boots and any other uniform standards.
Read, comprehend and follow written and verbal instructions.
Sit, bend, stoop, climb, and stand for long periods of time in one place.
Lift items up to 50lbs.
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