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Principal Mechanical Engineer
Mercury Systems
Hudson, USA
Full-time
Senior · 6+ years experience
Onsite
Discovered 1 weeks ago
SolidWorksSolidWorks SimulationECADAgileOracleEPDM
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SolidWorksSolidWorks SimulationECADAgileOracleEPDM
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Job Responsibilities
- Design and develop electronic module assemblies using open standards, including mechanical packaging, printed wiring board layouts, ECAD support, connector selection, cable and label design, prototype inspection, and environmental testing
- Perform mechanical packaging tasks for electronics integrated within larger subsystems, including backplane and cable design
- Collaborate daily with cross‑functional teams such as Hardware/Electrical Engineering, Manufacturing, Quality Engineering, and Procurement
- Lead products from concept through design, integration, testing, and final production release
- Conceptualize, design, develop, and analyze mechanical hardware and systems for rugged military applications, including thermal, structural, reliability, materials, and tolerance analyses
- Design complex fixtures to support testing and advanced manufacturing processes
- Create detailed 3D models and engineering drawings using SolidWorks
- Conduct peer reviews of designs, analyses, and engineering documentation
- Communicate and present technical concepts and product documentation to diverse internal and external audiences
- Support product verification testing, including thermal, airflow, vibration, mechanical shock, humidity, and environmental stress screening
- Coordinate procurement of prototype materials and validate form, fit, and function
- Perform failure analysis of discrepant materials in partnership with Manufacturing and Quality teams
- Develop test plans, inspection reports, and documentation for verification and validation activities
- Create and maintain Bills of Material (BOMs/PLs)
- Draft and manage Engineering Change Requests (ECRs) and Engineering Change Orders (ECOs)
- Support sustaining engineering and legacy product efforts
Required Qualifications
- Bachelor’s degree in mechanical engineering, aerospace engineering, or a related technical discipline
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