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Principal Mechanical Engineer - AI Systems

Microsoft
Mountain View, USA
Full-time
Senior · 6+ years experience
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Lead Mechanical Development: Deliver innovative mechanical designs for server and cooling systems, integrating thermal, structural, and electrical constraints with a deep understanding of server architecture and adjacencies. Predictive Analysis & Empirical Validation: Apply advanced modeling (FEA, CFD, tolerance analysis) and empirical testing to validate structural, thermal, and reliability performance. Design for Manufacturing & Reliability: Ensure manufacturability, cost-efficiency, and long-term reliability through material selection, tolerance control, supplier engagement, and understanding of tooling and manufacturing processes. Drive for Results: Set clear goals with measurable outcomes, manage risk, and ensure timely delivery of high-quality hardware solutions across product lines. Strategic Thinking: Translate business and customer needs into scalable mechanical strategies that align with long-term product and platform vision. Technology Pathfinding: Develop and explore innovative design strategies that anticipate future trends, opportunities, and industry shifts. Develop Technical Talent: Mentor engineers to become thought leaders, fostering growth through challenging assignments and continuous feedback. Engineering Rigor & Agility: Balance innovation with disciplined execution, ensuring quality as a key participant in structured design reviews, test planning, and root cause analysis. Cross-Functional Collaboration: Partner with electrical, thermal, reliability, and other domains to deliver cohesive, customer-focused solutions. Tool & Process Advancement: Evaluate and implement new tools, technologies, and methodologies to improve design quality and team productivity. Doctorate in Mechanical Engineering, or related field AND 3+ years related technical engineering experience OR Master's Degree in Mechanical Engineering, or related field AND 4+ years related technical engineering experience OR Bachelor's Degree in Mechanical Engineering, or related field AND 6+ years related technical engineering experience OR equivalent experience. These requirements include, but are not limited to, the following specialized security screening: Expertise in CAD software (e.g., PTC Creo,) understanding of mechanical design principles, fluid dynamics, heat transfer, manufacturing processes, and validation. Working knowledge of cloud infrastructure, data center operations, and related technologies, such as server racks, power distribution, cooling systems, and cable management. Prior development experience of liquid cooled AI or HPC systems.

Experience

with development of specifications, interface control documents, and managing design requirements.

Proven analytical and problem-solving skills, with the ability to identify and resolve mechanical design issues and optimize system performance.

Experience

with cabling and networking interconnect technology.

Experience

partnering with ODM and suppliers to develop products.

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