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Key skills for this role
Lead manufacturing and assembly of high-precision aerospace motors including: BLDC / AC / DC motors Servo motors / actuators High-speed rotating systems
BLDC / AC / DC motors
Servo motors / actuators
High-speed rotating systems
Deep understanding of: Rotor-stator assembly alignment Dynamic balancing (G-level accuracy) Bearing selection, preload, lubrication techniques Winding processes, insulation systems, varnishing
Rotor-stator assembly alignment
Dynamic balancing (G-level accuracy)
Bearing selection, preload, lubrication techniques
Winding processes, insulation systems, varnishing
Address critical parameters: Runout, concentricity, vibration limits Thermal expansion & heat dissipation Noise and performance stability
Runout, concentricity, vibration limits
Thermal expansion & heat dissipation
Noise and performance stability
Ensure compliance with aerospace tolerances and traceability requirements
Manage full assembly lifecycle of electro-mechanical products , including: Motors + Controllers + Harnessing + Sensors
Motors + Controllers + Harnessing + Sensors
Integration challenges: EMI/EMC considerations Thermal and structural interactions Precision fitment of mechanical + electrical interfaces
EMI/EMC considerations
Thermal and structural interactions
Precision fitment of mechanical + electrical interfaces
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Validate system-level performance under: Vibration, shock, thermal cycling Endurance / life-cycle testing
Vibration, shock, thermal cycling
Endurance / life-cycle testing
Lead end-to-end aerospace NPI programs : Design transfer → Proto → EVT / DVT / PVT → Mass production
Design transfer → Proto → EVT / DVT / PVT → Mass production
Drive: DFM / DFA optimization Manufacturing readiness reviews (MRR) Risk mitigation plans (DFMEA / PFMEA)
DFM / DFA optimization
Manufacturing readiness reviews (MRR)
Risk mitigation plans (DFMEA / PFMEA)
Establish: Process flow diagrams, control plans, work instructions
Process flow diagrams, control plans, work instructions
Ensure readiness for: AS9100 audit compliance First-time-right production
AS9100 audit compliance
First-time-right production
Expert-level capability in CAD drawing reading and interpretation : GD&T (ASME Y14.5 standard preferred) Tolerance stack-up analysis Critical-to-function feature identification
GD&T (ASME Y14.5 standard preferred)
Tolerance stack-up analysis
Critical-to-function feature identification
Ability to: Identify manufacturability risks directly from drawings Suggest design corrections for assembly feasibility
Identify manufacturability risks directly from drawings
Suggest design corrections for assembly feasibility
Work with tools: Creo / NX / SolidWorks
Creo / NX / SolidWorks
Drive engineering change management (ECR/ECO)
Lead FAIR (First Article Inspection Report) execution as per AS9102
Strong exposure to: AS9100, NADCAP (preferred)
AS9100, NADCAP (preferred)
Drive: APQP, PPAP (adapted for aerospace) Control of special processes
APQP, PPAP (adapted for aerospace)
Control of special processes
Perform: Root cause analysis (8D, Fishbone, 5 Why) Failure investigations (fractography, wear analysis, misalignment)
Root cause analysis (8D, Fishbone, 5 Why)
Failure investigations (fractography, wear analysis, misalignment)
Extensive travel to supplier and customer locations for: Process audits Technical issue resolution Qualification activities
Process audits
Technical issue resolution
Qualification activities
Manage: Supplier capability assessments Critical component validation (laminations, bearings, shafts)
Supplier capability assessments
Critical component validation (laminations, bearings, shafts)
Act as technical leader in: Customer escalations On-site troubleshooting of assembly failures
Customer escalations
On-site troubleshooting of assembly failures
Lead cross-functional teams: Mechanical / Manufacturing / Quality engineers
Mechanical / Manufacturing / Quality engineers
Drive: Performance management Capability building (technical mentoring)
Performance management
Capability building (technical mentoring)
Establish: Strong engineering governance Structured problem-solving culture
Strong engineering governance
Structured problem-solving culture
Aerospace motor assembly fundamentals
GD&T mastery & tolerance stack analysis
FAIR (AS9102), APQP, PPAP
Fixture/tooling design and validation
Failure analysis & reliability engineering
Supplier development and audits
Lean manufacturing & Six Sigma
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Full-time
Senior · 15+ years experience
Onsite
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