Manufacturing Process Engineer – Machining

• Develop, document, and release machining process plans, operation sheets, and control plans for new and existing components.

• Define cutting parameters (speeds, feeds, depths of cut) and tooling strategies to optimize cycle time, tool life, and surface finish

• Evaluate and qualify cutting tools, inserts, fixtures, and coolant systems from domestic and global tooling suppliers

• Drive OEE improvement, and cost-per-piece reduction.

• Establish standard operating procedures (SOPs) and visual work instructions in English and Tamil as applicable.

• Create and optimize CNC programs using CAM software (Master cam, Siemens NX CAM, EdgeCAM or equivalent) for turning, milling, and mill-turn centers.

• Establish and maintain tool libraries, offset sheets, and setup documentation for VMC, HMC, CNC lathe, and SPM platforms.

• Support machine operators and setter-operators during first article runs and process qualification.

• Manage tooling inventory standards and negotiate tooling and consumable contracts with Coimbatore-based distributors and direct suppliers.

• Prepare capital justifications (ROI, payback analysis) for new CNC machine tools, SPMs, and automation cells; liaise with Indian OEM vendors

• Lead machine installation, geometric accuracy checks, machine run-off, and capability acceptance.

• Support plant-layout improvements and material-flow optimization projects.

• Provide DFM (Design for Manufacturability) feedback during concept and development phases for OEM and export customers.

• Support cost estimating and quoting for machined components in domestic and export supply chains.

• Train and mentor ITI / Diploma operators, setter-operators, and junior engineers on machining best practices and safety.

• Interface with customer plants (Chennai, Pune, NCR, and export destinations) on process capability and part qualification.