Junior Engineer - Maintenance

Key Responsibilities

• Troubleshooting and repairing equipment failures, taking preventive actions to eliminate repeated failures
• Poka Yoke implementations and working knowledge in PLC (Omron, Mitsubishi, Keyence, safety devices)
• Troubleshoot programmable logic controller (PLC) systems to improve efficiency, safety, and productivity
• Integrate PLC systems with automation components like sensors, actuators, and servo motors
• Receive breakdown information and collect breakdown data from ERP system
• Report data to AM & D.M/MGR
• Ensure maintenance breakdown data & Empower data matches
• Maintain manuals, hydraulic circuits, and electrical circuits
• Collect PM & breakdown data and update in system
• Update downtime percentage in system
• Prepare purchase requests and coordinate procurement with materials team
• Maintain and update stock daily
• Track RGP/NRGP for maintenance-related activities
• Ensure spare retrieval within 5 minutes
• Monitor earth neutral voltage, hydraulic oil temperature, and control cabinet temperature daily
• Maintain good housekeeping practices
• Close breakdowns with user signature and acceptance
• Analyze breakdowns using 5 Why tools and identify permanent corrective actions
• Execute corrective actions
• Record breakdowns on shift basis and update history records
• Conduct online troubleshooting training
• Update spare parts stock register regularly
• Ensure effective shift handover communication
• Handle shifts if reliever is unavailable
• Identify machine abnormalities during breakdown
• Achieve departmental objectives and KRAs
• Analyze hydraulic oil condition monthly
• Monitor pressure, speed, clamp force, noise levels, and vibration of motors
• Support and develop supervisors and Sr. Supervisors