General Superintendent - Rodding Room
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Key skills for this role
About the Role
JOB PURPOSE: Plan and control the various stages of the Anode Rod Assembling process to ensure Potline anode requirements are met in terms of availability, quality and operat.
Key Skills for This Role
Responsibilities
- Plan and control the various stages of the Anode Rod Assembling process to ensure Potline anode requirements are met
- Ensure all EHS procedures, policies, practices and systems are in place across both Rodding Plant phases
- Establish systems for forecasting and controlling environmental emissions and waste generation
- Define and control required inventory levels of rodded anodes across both Rodding Plants
- Prepare annual anode rodding production plans aligned with EGA strategic vision
- Ensure cost effective execution of approved production plans across both Rodding Plants
- Establish and implement quality control systems within the Rodding Plants
- Establish financial strategies for Rodding Plants and monitor financial performance
- Define skills and competency requirements and drive recruitment and personnel development
- Hold full responsibility for anode supply to Potrooms, ensuring delivery of more than 463,000 quality anodes
Requirements
- Proven experience in managing rodding plant operations or similar industrial production
- Strong knowledge of EHS procedures and standards, especially for molten metal operations
- Experience in budget and financial control
- Knowledge of quality management systems (ISO, OHSAS)
- Leadership and team management skills
- Experience with lean manufacturing, Kaizen, and 5S
Full Job Posting
JOB PURPOSE
- Plan and control the various stages of the Anode Rod Assembling process to ensure Potline anode requirements are met in terms of availability, quality and operational suitability.
KEY ACCOUNTABILITIES
- Ensure all necessary Environment, Health & Safety procedures, policies, practices and systems are in place across both Rodding Plant phases
- Ensure and demonstrate effective EHS leadership within the department
- Establish systems for forecasting and controlling environmental emissions and waste generation
- Establish systems to understand customer requirements and ensure documentation through Service Level Agreements
- Ensure delivery of high quality products in a sustainable, consistent and cost effective manner
- Lead the team in upgrading and improving existing plant setups and processes based on customer requirements
- Ensure standard operating procedures, manuals and training procedures are in place, effectively communicated and adhered to
- Formulate and align operational best practices and departmental objectives with EGA vision and strategic goals
- Support documentation related to EGA policies concerning patents, copyrights and new suggestions as required
- Ensure effective implementation and compliance with EHS Standards, Management Systems, ISO and OHSAS requirements
- Define and control the required inventory levels of rodded anodes across both Rodding Plants
- Prepare annual anode rodding production plans aligned with EGA strategic vision
AUTHORITY / DECISION MAKING
- Hold full responsibility for anode supply to Potrooms, ensuring delivery of more than 463,000 quality anodes from both Anode Rodding Plants at Al Taweelah.
- Maintain daily interaction with the Direct Manager to discuss operational issues, establish priorities and seek approval on matters related to production scheduling, operational challenges, safety and manpower.
- Conduct duties in accordance with Delegation of Authority, procedures and policies.
- Establish annual Rodding Plant financial strategies to define, monitor and control Budget, Capex and Spare Parts expenditure while maintaining operational security and market competitiveness.
- Define and control healthy inventory levels of anodes to support continuous operation of Reduction Cells with various technologies while balancing financial and risk considerations.
- Direct anode rodding activities across both Rodding Plants to maximize productivity and quality, exceed customer requirements and ensure business continuity while maintaining compliance with regulatory and EHS requirements.
- Exercise final authority on all production related matters concerning both Rodding Plants at Al Taweelah.
- Ensure effective safe operating procedures and compliance due to the high fire and explosion risks associated with molten metal operations.
- Receive guidance and instructions from the Senior Manager – Rodding Plants as required.
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