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Extrusion Process Engineer

Oceaneering
Rosyth, GBR
Full-time
Mid
Onsite
Discovered 2 weeks ago
Microsoft OfficeSPCPFMEAControl PlansAPQPPLC
Free

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Microsoft OfficeSPCPFMEA
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Responsibilities

  • ESSENTIAL
  • Develop, implement, optimize, and sustain extrusion manufacturing processes.
  • Lead process validation activities including trials, capability studies, first-off approvals, and process qualification.
  • Define and maintain process parameters, control plans, setup standards, and manufacturing specifications.
  • Support New Product Introduction (NPI) activities and ensure successful transfer from development into production.
  • Develop and maintain Standard Operating Procedures (SOPs), Work Instructions, Risk Assessments, and Process FMEAs.
  • Monitor and improve key process metrics including yield, scrap, throughput, OEE, cycle times, energy consumption, and quality performance.
  • Investigate process deviations, non-conformances, and customer complaints using structured problem-solving methodologies.
  • Identify and implement continuous improvement projects to enhance safety, quality, delivery, productivity, and cost performance.
  • Drive root cause analysis and corrective actions using Lean Manufacturing and Six Sigma methodologies.
  • Collaborate with Production, Quality, Maintenance, and Engineering teams to resolve technical issues and improve process reliability.
  • Lead process capability assessments and establish control measures for critical-to-quality (CTQ) characteristics.
  • Develop manufacturing cost models and support capacity planning activities.
  • Analyse production data and generate reports to support business decision-making.
  • Provide day-to-day technical support to extrusion operations and manufacturing personnel.
  • Support training and competency development of operators, technicians, and engineers.
  • Participate in HSE initiatives including observations, risk reduction activities, and continuous improvement programs.
  • Perform other duties as required by the business. Safety
  • Ensure that the Safety policies and procedures are understood and adhered to, so far as is reasonably practicable, in order to ensure a safe working environment. Other
  • Carry out work in accordance with the Company Health, Safety, Environmental and Quality Systems.
  • Perform the assigned tasks with due diligence regarding the Integrated Management Systems on the Company.
  • Eliminate waste of whatever form, to suggest the use of more environmentally friendly substances and practices and contribute to the continuous improvement of the environment.

Qualifications

  • REQUIRED
  • Minimum HNC in a technical discipline.
  • Demonstrable experience in extrusion manufacturing or a related continuous process manufacturing environment.
  • Experience developing and optimizing manufacturing processes.
  • Strong understanding of process capability, statistical analysis, and manufacturing quality systems.
  • Experience with root cause analysis and continuous improvement techniques.
  • Proficient in Microsoft Office applications and manufacturing data analysis tools.
  • DESIRED
  • Bachelor's degree in manufacturing engineering, Mechanical Engineering, Materials Engineering, Polymer Engineering, Chemical Engineering, or equivalent technical discipline.
  • Experience with polymer, thermoplastic, elastomer, cable, tubing, or composite extrusion processes.
  • Knowledge of extrusion dies, tooling design, material flow, temperature control, cooling systems, and downstream equipment.
  • Lean Manufacturing and/or Six Sigma certification.
  • Experience with SPC, PFMEA, Control Plans, and APQP methodologies.
  • Awareness of automation, PLC controls, and process monitoring systems.

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