dayforce
ERS ML Design Optimization Engineer
Gmppu
Concord, USA
Full-time
Mid · 3+ years experience
Onsite
Discovered 1 weeks ago
STAR-CCM+ANSYSSimScaleCFD
Free
Job Fit Check
Base Career helps you apply smarter for this job.
?%
Ready to ScanKey skills for this role
STAR-CCM+ANSYSSimScale
Role Overview
GM Performance Power Units (GM PPU) seeks an ERS Simulation ML Engineer to join our team in Concord, NC. This role leverages ML for design optimization, simulation acceleration, and performance analysis of ERS systems (MGU-K, CU-K, ES) using telemetry and physics-based data. Focus on surrogate models to reduce sim cycles while meeting FIA constraints.
Key Skills for This Role
STAR-CCM+ANSYSSimScaleCFD
Full Job Posting
Job Summary
GM Performance Power Units (GM PPU) seeks an ERS Simulation ML Engineer to join our team in Concord, NC. This role leverages ML for design optimization, simulation acceleration, and performance analysis of ERS systems (MGU-K, CU-K, ES) using telemetry and physics-based data. Focus on surrogate models to reduce sim cycles while meeting FIA constraints.
Key Responsibilities
- Design cooling systems for MGU-K, CU-K, and ES, including heat exchangers, interfaces, and fluid routing.
- Perform thermal simulations using STAR-CCM+, ANSYS, or equivalent for CFD/CHT analysis.
- Analyze telemetry data to optimize thermal performance across duty cycles.
- Collaborate with ERS, electronics, mechanical, and integration teams for system packaging.
- Support prototype testing (dyno, track, thermal cycling) and validation.
- Ensure DFM with suppliers for manufacturability and regulatory compliance.
- Document thermal models, results, and trade-offs for review.
Required Qualifications
- Bachelor's degree in Mechanical or related field; Master's preferred.
- 3+ years in thermal management, preferably motorsport or high-power electronics.
- Proficiency in CFD/thermal tools (STAR-CCM+, ANSYS, SimScale).
Apply for this job in 1 click
Skip the repetitive application forms
Install the Base Career Chrome Extension and autofill job applications across major job boards with your profile.
Trusted by over 500,000 job seekers on Base Career
More from this employer
More jobs at Gmppu
Student Co-Ops and One Year Placements - Register Your Interest
Concord, USA
EntryInternship, Temporary
Discovered 1 weeks agoView →
Test Engineer
Concord, USA
Discovered 1 weeks agoFull-time
MGU Mechanical Design Engineer
Concord, USA
Discovered 1 weeks agoFull-time
Engine Build Technician - Onsite
Concord, USA
Discovered 1 weeks agoFull-time
Student Co-Ops and One Year Placements - Register Your Interest
Concord, USA
Discovered 1 weeks agoInternship, Temporary
F1 Propulsion 1D Simulation Engineer
Concord, USA
Discovered 1 weeks agoFull-time
ERS Thermal Engineer
Concord, USA
Discovered 1 weeks agoFull-time
Electromagnetic Simulation Engineer
Concord, USA
Discovered 1 weeks agoFull-time
ES Battery Test Engineer
Concord, USA
Discovered 1 weeks agoFull-time