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Key skills for this role
Ability to apply CNC electrical, electronics and robotics technology concepts to the maintenance environment to improve effectiveness of electrical, electronic robotics maintenance activities.
Core:
Demonstrates advanced technical knowledge of more than one trade area( eg: mechanical, electrical, electronic, robotics) and oversee multiple incidents & repair activities involving upgradation of equipments, process.
Ability in improving maintenance operations along with Troubleshooting, Predictive Maintenance, Preventive Maintenance
Ability in Maintenance & troubleshooting of CNC machines like DMG MORI, Makino, Mazak, BFW, Doosan, ELB, Kent, Studer, Fanuc Robodrill, Hwachion, Juaristi, Hurco, Imeca, Sugami, Paragon, Glidemaster
Ability to work and h ands on experience of Servo Motor replacement with drive , Testing of servo motors & drive on separate testing panel, Spindle motor, Servo motor parameter setting and enabling, zero referencing etc.
Ability to work on various controller Likes
Fanuc controller- FS0, OM, OI, 16i, 18i, 31+, TB, 200dr, 31iB system.
Siemens controller – 840D, 808D
SYNTEC CNC controller – 64mb and Pansonic Servo systems
Mazatrol controls
Ability to Work on Various VFDs like Siemens, Mitsubhishi, Yaskawa, Toshiba, ABB, Telemech etc.
Ability t o w ork on Fanuc 200Di MET and Mitsubishi RV-CR Robots – troubleshooting, manual operation, position teaching
Ability t o Work on PLC and Automation- Siemens S7-300, S7-1200 , S7-1500, S7-200SMART, Mitsubishi GX works2, GX works3, GT designer, FUJI, SYNTEC, BACKOFF
Ability t o develop and implement new PLC programs, HMI interfaces, and Servo Drive configurations tailored for automotive and industrial applications to enhance automation and process control for LCA (Low cost automation)
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Ability t o Work on Motion Controller, PLC, Servo Drive and Servomotor, Induction Drives and other related Components. Handling the Servo Solutions to specific applications through the AC/DC servomotors and Servo Drives. Study of Special purpose applications. Testing and Troubleshooting of servomotor.
Ability t o w ork on Plating Scada system – Wintek and advance
Ability t o w ork on Heat Treatment – IGBT and RLC logic based controllers
Ability t o w ork and hands on experience on Plating rectifiers Kraft powercon, Gtec – IGBT and Thryister base
Ability t o w ork and hands on experience on MHE Autostore (Metafold and Craftsman) – operation, Maintenance, upgradation and retrofitting
Ability to perform vibration analysis, condition monitoring and reliability engineering to ensure that an asset shall operate to a defined standard for a defined period of time in a defined environment.
Ability to review & finalize quarterly requirements of spares and takes action with the purchase dept. either directly or through Plant Head on the short falls or for the excess procurements if any, for the disposal of non-moving materials.
Ability t o w ork on SPM Machine, conventional machines, DG Set, Air Compressor, EOT Cranes, Sub station.
Knowledge on mechanical systems including Hydraulic and Pneumatic Valve,circuit etc.
Ability to Enhanced service & equipment reliability by executing cost saving initiatives, improving workflow and optimizing maintenance processes
Root Cause Failure Analysis for each breakdown such as CAPA (Why-Why Analysis), Criticality analysis, DWM system, 5W1H and initiated corrective actions with the execution of annual shutdown jobs
Planning for shutdown activities, optimizing power consumption and managing shifts, outsourcing & contract manpower
Following holistic approach to safety, road safety, search & rescue, PTW, LOTO, PPE’s, WAH & Confined space entry(CSE), providing Tool Box Talk & SMP Training
Basic knowledge of Switch Gear, both HT (up to 132kV) & LT (make: Siemens, Schneider, Voltas, ABB, Alstom) – SF6, Vacuum and Air Circuit breakers)
Instruments like RTD, Thermocouples, Limit Switches, Rotary Limit switches, PT, FT, LT, Pneumatic Valves,
Ability to work upon different systems like EMS,TS,EOHS,OHSAS,ISO9001
Ability to work on SAP-Hands on SAP PM module
Ability to guide preparation of SOPs and other documents based on machine drawings and technical specifications to drive knowledge penetration to lower levels.
Ability to give training to new joinee.
Ability in making OPL and SOP of maintenance activities.
Ability to design dexterity center for training purpose.
Shift schedule management of wage employees.
Key Result Areas
UPTIME
MTTR
MTBF
RETROFITTING AND RECONDITIOING
PLC PROGRAMING AND HMI INTERFACE
SERVO TUNING AND SETTING
ROBOT PROGRAMING AND MAINTENANCE
INVENTORY /SPARE PARTS MANAGEMENT
PM, PDM ADHERENCE
SHUTDOWN PLAN AND EXECUTION
AMC SCHEDULE ADHERENCE
SERVICE VENDOR MANAGEMENT
LOW COST AUTOMATION
SAP PM MODULE
ISO SYSTEMS
Educational and Experience Requirements
BE Electrical/Electronics
8-15 years
Verified company details for this employer are not available yet.
Full-time
Senior · 8+ years experience
Onsite
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