Director of Manufacturing & Site Launch
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Key skills for this role
About the Role
Allen Control Systems, a defense startup, seeks a Director of Manufacturing & Site Launch to scale production operations in Austin, TX and lead the launch of a new facility in Cullman, AL.
Key Skills for This Role
Responsibilities
- Support Austin manufacturing scale up from early production to stable medium volume output
- Lead Cullman facility launch including planning, build out, equipment installation, process validation, and production ramp
- Develop production transfer strategy and execute roadmap for transferring products and processes from Austin to Cullman
- Build scalable manufacturing systems including work instructions, training, quality controls, and operating rhythms
- Partner on facility layout, line design, equipment selection, and commissioning for Cullman site
- Support hiring, onboarding, and development of manufacturing teams in both locations
- Work cross functionally with engineering, supply chain, quality, and operations teams
- Drive daily manufacturing performance through Lean principles, bottleneck reduction, cost control, and operational discipline
Requirements
- Experience scaling manufacturing operations from prototype/low rate production into medium or high volume production
- Experience launching or significantly expanding manufacturing facilities, including equipment deployment and process validation
- Experience leading production transfers or multi site manufacturing operations
- Strong operational leadership with ability to execute in fast paced startup or scale up environments
- Willingness to initially work in Austin, TX and transition to Cullman, AL
Full Job Posting
Company Overview
- Allen Control Systems (ACS) is a cutting edge defense startup developing an autonomous gun turret for drone neutralization.
- Founded by ex Navy electrical engineers with a proven track record in robotics and software.
- Engineering first culture with a focus on technical excellence and innovation.
Position Overview
- Seeking a manufacturing leader to support scale up of production operations under the VP of Manufacturing.
- Initially based in Austin, TX, then transition to Cullman, AL for facility launch and long term operations.
- Hands on scale up leadership role in a fast paced, high growth environment.
What You’ll Do
- Support Austin manufacturing scale up from early production to stable medium volume output.
- Lead Cullman facility launch including planning, build out, equipment installation, process validation, and production ramp.
- Develop production transfer strategy and execute roadmap for transferring products and processes from Austin to Cullman.
- Build scalable manufacturing systems including work instructions, training, quality controls, and operating rhythms.
- Partner on facility layout, line design, equipment selection, and commissioning for Cullman site.
- Support hiring, onboarding, and development of manufacturing teams in both locations.
- Work cross functionally with engineering, supply chain, quality, and operations teams.
- Drive daily manufacturing performance through Lean principles, bottleneck reduction, cost control, and operational discipline.
What You’ll Need
- Experience scaling manufacturing operations from prototype/low rate production into medium or high volume production.
- Experience launching or significantly expanding manufacturing facilities, including equipment deployment and process validation.
- Experience leading production transfers or multi site manufacturing operations.
- Strong operational leadership with ability to execute in fast paced startup or scale up environments.
- Willingness to initially work in Austin, TX and transition to Cullman, AL.
What We Offer
- Competitive salary.
- ACS Equity Package.
- Health, Dental, Vision Insurance.
- Paid Time Off.
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