Designer - Engine Design (4791)

Design Failure Mode and Effect Analysis (DFMEA) for system and parts; Find out possible failure mode of the system and parts; Define the severity of failure; Prepare the DFMEA document; Share with supervisor for review; Modify with supervisors' suggestions and inputs; Conduct virtual integration of given aggregate with other aggregates; Prepare CAD design for new/existing parts or systems, as per design concept gate. Prepare aggregate level virtual assembly; Prepare the checklist for the Vehicle Integration (VI); Resolve the NCR of VI; Share inputs with FEA team; Modify design based on FEA feedback; Conduct virtual DFA/DFS/DFM; Modify design based on virtual DFA/DFS/DFM feedback & RTS. Prepare and sign off the VI sign off document; Seek supervisors sign off on the same; Make the drawings for the design; Share with supervisor for review; Release the Proto request. In order to achieve a reliable and durable design for products.

Coordinate and support the manufacturing team for prototyping of aggregate online; Coordinate with manufacturing and service team for DFA/DFS; Modify design and drawing based of DFA/DFS and prototyping NCRs; Release CAD data structure and drawing in IDM and VMS for development and piloting; Share with supervisor for review; Modify with inputs and feedback received; Check the preparation of part list and EBOM online; Conduct DFMEA review; Release the Change Order(CO). In order to achieve the first time right design and zero design NCR in prototyping.

Discuss with VDC team for testing of design on test rig; Provide inputs to the testing team for bench test; Analyze the failure report of product in the durability test, when required; Analyze the results and identify reasons for failure; Prepare root cause analysis report for failure; Prepare action plan; Modify the design on the basis of failure and validation feedback; Release the ECO for the piloting. In order to achieve zero design NCRs in prototyping and validation.

Support for C & B vehicle builds online. Release CA-based online NCR's; Support for QAG, QRMS issues. In order to achieve SOP of the product.