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The Assembly, Integration, and Test (AI&T) Engineer is responsible for developing, executing, and documenting test procedures for space technology systems ranging from CubeSats to ESPA-class spacecraft to ensure performance, functionality, and reliability in support of Air Force Research Laboratory (AFRL) space missions. This role involves integrating spacecraft hardware and software components, conducting space-qualified environmental testing, troubleshooting technical issues, and collaborating with cross-functional teams to refine mission designs.
The AI&T engineer will support the full testing lifecycle for spaceflight experiments, including:
• Spacecraft assembly and integration: Hands-on assembly, integration, and testing of spacecraft buses, payloads, and experiments within government clean room facilities at Kirtland AFB
• Space environmental testing: Conduct and support functional and environmental testing including thermal vacuum, vibration, acoustic, EMI/EMC, and other space-qualification tests
• Launch integration: Support flight experiment integration at launch sites, including mechanical installation, functional testing, inspection, and day-of-launch processes
• Test facility management: Support government integration facility operations, including laboratory safety, clean room protocols, ESD procedures, and compliance with aerospace safety standards
This position requires hands-on experience with space hardware, understanding of spaceflight environmental requirements, and the ability to work in Sensitive Compartmented Information Facilities (SCIFs) supporting cradle-to-grave space mission lifecycles from concept through launch and operations.
The Assembly, Integration, and Test (AI&T) Engineer is responsible for developing, executing, and documenting test procedures for space technology systems ranging from CubeSats to ESPA-class spacecraft to ensure performance, functionality, and reliability in support of Air Force Research Laboratory (AFRL) space missions. This role involves integrating spacecraft hardware and software components, conducting space-qualified environmental testing, troubleshooting technical issues, and collaborating with cross-functional teams to refine mission designs.
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The AI&T engineer will support the full testing lifecycle for spaceflight experiments, including:
Spacecraft assembly and integration: Hands-on assembly, integration, and testing of spacecraft buses, payloads, and experiments within government clean room facilities at Kirtland AFB
Space environmental testing: Conduct and support functional and environmental testing including thermal vacuum, vibration, acoustic, EMI/EMC, and other space-qualification tests
Launch integration: Support flight experiment integration at launch sites, including mechanical installation, functional testing, inspection, and day-of-launch processes
Test facility management: Support government integration facility operations, including laboratory safety, clean room protocols, ESD procedures, and compliance with aerospace safety standards
This position requires hands-on experience with space hardware, understanding of spaceflight environmental requirements, and the ability to work in Sensitive Compartmented Information Facilities (SCIFs) supporting cradle-to-grave space mission lifecycles from concept through launch and operations.
Key Responsibilities:
Perform hands-on assembly and integration of spacecraft buses, payloads, and experiments within government facilities
Support integration of CubeSat through ESPA-class spacecraft and high-altitude balloon systems
Integrate flight hardware and software components, ensuring proper interfaces and functionality
Support spacecraft mechanical installation, harnessing, thermal blanketing, and system closeouts
Coordinate with spacecraft subsystem engineers (power, communications, attitude control, propulsion, structures)
Maintain clean room protocols, ESD procedures, and contamination control standards
Support government integration facility management including equipment maintenance and calibration
Develop and execute test plans for space-qualified environmental testing: Thermal vacuum testing (hot/cold operational and survival temperatures) Vibration and shock testing (simulating launch environments) Acoustic testing (launch vehicle acoustic environments) EMI/EMC testing (electromagnetic compatibility for space systems) Functional testing (end-to-end spacecraft operations verification)
Thermal vacuum testing (hot/cold operational and survival temperatures)
Vibration and shock testing (simulating launch environments)
Acoustic testing (launch vehicle acoustic environments)
EMI/EMC testing (electromagnetic compatibility for space systems)
Functional testing (end-to-end spacecraft operations verification)
Conduct systems-level tests to evaluate performance of spacecraft, balloon, and ground systems/subsystems
Operate and maintain test equipment including thermal chambers, shake tables, and RF test equipment
Perform data reduction, analysis, and review of functional and environmental test results
Develop documented data acquisition, processing, analysis, and modeling/simulation tools for test evaluations
Develop comprehensive test plans, test procedures, and test cases for spacecraft verification and validation
Draft and review test specifications and user's guides
Prepare Safety Plans and Risk Management Plans for test activities
Document experimental processes and results to allow independent reproduction of tests
Participate in programmatic, technical, and safety reviews
Conduct reliability, operability, interoperability, and performance assessments
Maintain test reports, compliance artifacts, and lessons learned documentation
Support flight experiment launch integration activities at launch sites
Support telemetry archiving, analysis, and post-launch documentation
Pack, protect, and ship flight experiments and support equipment to launch facilities
Support hardware and software integration in preparation for launch, including: Mechanical installation and interface verification Functional testing and health checks Thermal blanketing and final closeouts Inspection and fairing integration Range safety procedures Day-of-launch processes and anomaly resolution
Mechanical installation and interface verification
Functional testing and health checks
Thermal blanketing and final closeouts
Inspection and fairing integration
Range safety procedures
Day-of-launch processes and anomaly resolution
Maintain and upgrade government integration capabilities and equipment
Identify and recommend mitigation for hazardous situations in workspaces, test facilities, integration areas, and pre-launch facilities
Support government integration facility management, including: Personnel training on laboratory equipment and safety procedures Facility security and access control compliance Safety compliance and hazard identification Maintain and upgrade government integration capabilities and equipment
Personnel training on laboratory equipment and safety procedures
Facility security and access control compliance
Safety compliance and hazard identification Maintain and upgrade government integration capabilities and equipment
Analyze test results, troubleshoot issues, and support root cause analysis for test failures
Support re-engineering and re-design of software and hardware after testing
Implement corrective actions and retest to verify fixes
Document failure modes, lessons learned, and design improvements
Work closely with systems engineers, software engineers, hardware engineers, and operations personnel
Support direct analytical, technician, and systems engineering tasks of the RVE Assembly, Integration, and Testing Infrastructure Lead(s)
Provide technical support for design reviews, customer demonstrations, and field testing
This is a junior level position.
Providing engineering and technical services for space and aviation missions.
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Entry · 0+ years experience
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